• Silicon Carbide Ceramic Filter Plate for Iron Castings System 1
Silicon Carbide Ceramic Filter Plate for Iron Castings

Silicon Carbide Ceramic Filter Plate for Iron Castings

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Silicon Carbide Ceramic Foam Filter for iron castings


Products confirm with China National Standard GB/T 25139-2010.

Application:For the filtration of molten Iron,copper ,aluminum and alloy.


Silicon carbide ceramic foam filters are mainly designed to improve the quality of iron castings. The filter can effectively remove non-metallic inclusions including slag and dross from the molten metal stream.Additionally, they aid in reducing turbulence in the gating system.
SIC ceramic foam filter's outstanding thermal shock resistance and high strength properties were developed for superior performance in extreme iron or aluminum and copper based alloy foundry applications.

Product Features:

-Precise sizes control during filter media sponge cutting to final sinter.
-High strength with enough slurry and free from loose debris,no break and no filter slag
-Branded main raw material to ensure stable quality
-Good porosity and free from block during pouring molten metal
-Mature sintering technology to ensure high refractory and good thermal shock resistance.

Technique data:

Main material: Silicon Carbide
Max. applied temperature: ≤1500℃
Color:Gray black
Hole density (PPI):10/20/25/30(PPI=pores per inch)
Porosity(%): 80-90
High temperature bending strength(Mpa):≥2.5
Bending strength(Mpa):≥1.5
Compressive Strength(MPa) :≥1.0
Bulk Density(g/cm3): 0.43
Thermal shock resistance: 6 times/1100℃-room temp.

Dimensions:

Different sizes and PPI can be made upon customer request
Length*width*height=(35-200)*(35-200)*(10-30)mm
With round,square and rectangle shapes.Size tolerance:±1mm
Pore size: 10PPI/20PPI/25PPI/30PPI.PPI tolerance:± 2PPI


Quality assurance:
-Main raw materials are all imported branded and inspected on each procurement
-ISO 9001:2008 certified factory with strictly implementation
-Production strictly follow up National filter standard
-In process inspection on filter size,refractory and porosity
-100% inspection on every finished filters size to ensure applicability
-Authorized third party inspection certificate


Q: What are the causes of the powder moisture in the ceramic filter?
The main speed of the ceramic filter is too fast.The vacuum of ceramic filter is not enough.The cleaning of ceramic filter has not met the requirement.The ceramic filter plate has a near life and a serious blockage.The selection of ceramic filter plate is different.Too much residual of ceramic scraper after discharge.
Q: What is the filtration accuracy of 50nm ceramic membrane?
50nm refers to the nominal pore size, but it does not mean that the holes in the ceramic membrane are 50nm, but the approximate number of holes. The size of the pores may be between 40~60 and 45 to 55nm. Generally introduced, annotated range, you can also own to detect.
Q: Why does not the iron filter of the ceramic filter work?
The main speed of the ceramic filter is too fast.The vacuum of ceramic filter is not enough.The cleaning of ceramic filter has not met the requirement.The ceramic filter plate has a near life and a serious blockage.The selection of ceramic filter plate is different.Too much residual of ceramic scraper after discharge.
Q: Principle of chemical engineering drum vacuum filter, the faster the speed, the less the amount of filtrate obtained per turn, the more the amount of filtrate obtained per unit time?
In unit time, the more turns of the drum, the greater the centrifugal force, the greater the rate of filtration in unit time, that is to say, the amount of filtrate in unit time is moreRotating drum vacuum filter, the greater the speed, the greater the filtration rate, but the shorter the time each turn, the amount of each filtrate will be reduced
Q: The vacuum degree of the ceramic filter is normal and the cake water is large
There is a difference between the vacuum display and the actual vacuumThe main speed of the ceramic filter is too fastThe water content of the filter cake is gradually increased within 0~8 hours after the equipment has been continuously turned onThe ceramic filter plate does not meet the aperture range and the opening rate is lowThe ceramic filter plate has a near life and serious blockageCeramic filter cleaning standards (acid, ultrasonic, backwash water)The scraper can not be completely discharged, and the surface of the ceramic plate is coated with a thin filter cakeFailure to manufacture equipment or other causes of failure
Q: How much is the accuracy of 50nm ceramic membrane filtration?
The filtration accuracy is the maximum particle size that the membrane can pass through.
Q: What's the acid of the ceramic filter plate?
General ceramic filter running for eight hours or so, you need to stop for joint cleaning, general cleaning at an hour or so. When washing together, there is acid washing, usually concentrated nitric acid. The purpose is to dissolve the pores in the ceramic filter plate through nitric acid.
Q: What are the functions of honeycomb ceramic filters?
High quality and high density straight hole mesh, the product has high heat resistance and impact resistance properties of cast high fever temperature, design straight hole to guarantee the balance between strength and flow, effectively remove impurities and slag particles, the mechanical properties of casting, the surface quality and the qualified rate of products is greatly improved.
Q: Beneficiation ceramic filter no problem, the technical parameters are normal, but filter out the concentrate water suddenly excessive, what is the reason?
The ceramic filter ceramic plate ceramic microporous pumping vacuum adsorption concentrate filtration water, the adsorption parameters according to the angle of rotation, reverse cleaning process, check whether there are loopholes in the exhaust pipe, check the ceramic plate use cycle is too long.
Q: What is the reason that the whole ceramic filter does not attract ore?
Vacuum system failure, no vacuum or vacuum can not meet the requirements. Should check the vacuum pump and vacuum piping, distribution head, ceramic plate, such as failure or leakage.Whether the ore conditions are changed, such as pulp type, mud content, fineness, concentration, etc..

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