• Raw Materials for Refractory Insulation Low Cement Refractory Castable for Rotary Kiln System 1
Raw Materials for Refractory Insulation Low Cement Refractory Castable for Rotary Kiln

Raw Materials for Refractory Insulation Low Cement Refractory Castable for Rotary Kiln

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Specifications

1.Low Cement Refractory Castable
2.Refractory Castable Manufacturer
3.high temperature
4.Long service life
5.ISO

Description:
High strength wear resistant castable is mixed by corundum,high-quality bauxite clinker,silicon carbide as aggregate,all kinds of powder,ultra-fine powder,micropowder,alumina powder and additives as admixture with strict mixture ratios according to different varieties.its main characters are:high strength in normal and medium temperature,wear resistance and erosion resistance,thermal shock stability,etc.it is mainly used in the position of coal-fired circulating fluidized bed boilers,waster incineration furnace,lining of fluid-bed furnace etc,where are seriously abraded.

Competitive Advantage:
1.Best price, make the products competitive in your market
2.Abundant Experience.
3.Strict Quality Control. Meet clients'quality requirement.
4.Large stocks. Guarantee prompt delivery.
5.Safty packing,prompt delivery time,and excellent after-sales services.
6.Professional Packing. Avoid damage and secure the goods in transportation

Technical data:

Item

Index

Brand

HSC-80

HSC-75

HSC-65

HSC-60

Chemical composition%

Al2O3

≥80

≥75

≥65

≥60

SiO2

≤15

≤19

≤28

≤34

Bulk density g/cm3

110°C*24h

≥3.0

≥2.8

≥2.5

≥2.4

1000°C*3h

≥2.9

≥2.8

≥2.5

≥2.4

Modulus of repture Mpa

110°C*24h

≥12

≥10

≥8.5

≥7.0

1000°C*3h

≥18

≥15

≥13

≥11

Cold crushing strength MPA

110°C*24h

≥120

≥90

≥68

≥50

1000°C*3h

≥180

≥120

≥95

≥80

Linear change after burning%

1000°C*3h

±0.2

±0.2

±0.3

±0.3

Wear resistance(ASTMc-704) cm3

≤3.0

≤5.0

≤7.0

≤9.0

Heat conductivity coefficient W/m.k

1.6

1.5

1.5

1.5

Thermal shock resistance(times)(1000°C water cooling

≥35

≥30

≥25

≥20

Refractoriness °C

≥1790

≥1790

≥1750

≥1730

Max working temperature °C

≥1550

≥1500

≥1400

≥1350



FACTORY:


Q:For refractory, why is it necessary to store the first mixing materials for some time under proper moisture and temperature?
It is mainly to remove gas form chemical reactions in the pug, give full play to plasticity and binding properties of combined, and store unburned?brick whose cememting agent is phosphoric?acid or aluminium?phosphate for some time under proper moisture and temperature. For example, to avoid the formed bricks in the initial stage of drying and firing form cracking due to hydration of calcium oxide. Mixing materials is to store the first mixing materials for some time under proper moisture and temperature in order to improve the evenness and moldability of pud, such as making the distribution of combined clay and water more even. The length of storing chiefly depends on the process requirements and the characteristics of blanks. For the producing pug of high temperature kiln furnitures, the storing time is longer. The function of storing mxing materials varies with different natures of blanks. For honeycomb ceramics, it is to fully digest calcium oxide in blanks. For storing magnesia brick blanks containing much calcium oxide, it should be stored for some time in proper humidity and temperature.
Q:What's the refractory material in common use currently?
(1) Alumina-silica refractory brick: Except the transition band, hot end and firing zone of the rotatory cement kiln, it can be applied to the whole burning system of the precalcining kiln, such as the fixed wall lining, wicket, cooling machine, tertiary air duct, burner, etc. It mainly includes alkali-resisting brick, high alumina (anti stripping) brick, silica-mullite brick, etc. (2) Basic refractory: For the upper transition band close to the part of burning zone and the burning zone, its inner lining can endure the highest flame temperature of 2000℃ and material temperature of 1350℃-1400℃, and it also has to withstand the permeation of sulfur and alkali compounds, permeation, thermal shock and oxidoreduction of hot-melt clinkers (liquid phase), mechanical stress of elliptic cylinder deformation, etc. Therefore, inner linings are the most demanding parts to withstand stress, and only basic refractory can meet with requirements under this working condition. (3) Fireclay insulating refractory: Its microstructure has notable characteristics of high porosity, large pore size and thermal insulation performance. For its low volume density and light weight, it is usually referred to as lightweight refractory. Fireclay insulating refractory product has great varieties, and it is usually classified and named according to its chemical and mineral compositions or production raw materials, and it is also classified according to its operating temperature and material form. Currently, the most used main thermal insulation material for the precalciner kiln system at home and abroad is calcium silicate board; besides, light weight castable and insulating fire brick are increasingly used year by year. Other thermal insulation materials are mainly ceramic fiber products.
Q:who knows the requirements of refractory for forge furnace?
Here is the requirements of refractory for forge furnace: according to the chemical properties,casting fireproof materials are divided into three major categories: acidic, neutral and alkaline refractory materials. alkaline and neutral refractory materials are commonly used, such as alkaline magnesia-carbon bricks and burned magnesite bricks, magnesite-chrome bricks, magnesium-calcium brick, neutral high alumina brick, corundum brick, clay brick, etc., shapelessness materials include: castable refractory, ramming?mass, gunning mix, coating, dry vibrating materials and so on! Hope my answer can help you.
Q:Is there vermiculite in refractory?
Vermiculite is usually used as lightweight material in refractory field, and its volume density is about 0.5.
Q:What a blast furnace refractories generally?
Common refractories often use silica?brick, semi-silica brick, fireclay brick, high alumina brick, magnesia brick, etc. special materials often used are AZS brick, corundum brick, directly bonded magnesia-chrome brick, carborundum brick, silicon nitride bonded silicon carbide bricks, nitrides, silicides, sulfides, borides, carbides and other non-oxide refractory materials; calcium oxide, chromium oxide, aluminum oxide, magnesium oxide, beryllium oxide refractory insulating refractory frequently used. material diatomite products, asbestos products, insulation boards. monolithic refractories have fettling frequently used, refractory ramming mixes, refractory castable, fire-resistant plastic, refractory clay, refractory gunning refractory projection material, refractory coatings, lightweight refractory castable, stemming etc.
Q:What are the types of advanced refractory?
According to the chemical composition of minerals,refractory can be divided into eight categories: 1, siliceous material. 2, aluminosilicate materials. 3, magnesia materials. 4, dolomite materials. 5, chromium materials. 6, the carbonaceous material. 7, zirconium materials. 8, special refractories. 1. refractories according to chemical properties can be divided into three categories: 1, acidic refractory materials. 2, neutral refractories. 3, basic refractories. 1. refractories according to chemical properties can be divided into three categories: 1, ordinary refractories, refractoriness is 1580-1770 degrees. 2, advanced refractories refractoriness is 1770-2000 degrees. 3, super refractories refractoriness higher than 2000 degrees. 3. refractory according to the forming process can be classified into seven categories: 1, natural rock molding process. 2, compression moulding refractories. 3, moulding refractories by casting. 4, plastic molding refractories. 5, ramming molding refractories. 6, injection molding refractories. 7, extrusion molding refractories.
Q:what's the standard of fireproofing material?
Class A1 is divided according to the combustion performance of GB8624-2006 building materials and products. Specific technical index requirements are: 1, the temperature rise ≤30 degrees;mass loss rate ≤50%; combustion duration time is 0; 2, main components, overall products, gross calorific value of external secondary components ≤2.0MJ/kg; any inner secondary component ≤1.4MJ/kg; (there are difference between homogeneous and non-homogeneous). Z802 building materials noninflammability testing furnace has to be used for testing technical indicators mentioned in test 1, using Z805 building materials combustion heat value to test technical indicators mentioned in test device 2.
Q:How many refractory materials does the annual output of 1 million tons of coke oven require?
The production of dense synthetic Magnesium Oxide requires many steps, briefly summarized as follows:(1) Mgcl2+Ca, Mg (OH) 2, =Mg (OH) 2+CaCl2Sea salt or brine, dolomite, magnesium hydroxide, residual salt(2) Mg (OH) 2 Mg0 (low density);(3) MgO, Mgo (compact)The resulting compact Magnesium Oxide generally has a purity of up to 95%-99%, depending on the manufacturing process and the final application requirements. As shown above, Magnesium Oxide can be obtained from sea water and slaked lime. The density of the final product is through the high temperature roasting in shaft furnace and the large area obtained by calcination, and the mechanical compaction. Through the pre sintered refractory material to fundamentally eliminate the permanent contraction or extension is extremely important, it is obviously, because we cannot expect excessive contraction or extension in the use of the materials can be used to store the proper degree of molten metal or slag. The production of magnesium oxygen throughout the world (Fang Meishi) large factories in the United States, Michigan by brine well production, and by the sea water production Magnesium Oxide factory is located in Florida, Texas, California and Maryland.
Q:Who knows how to divide the building fire grade and fire resistance grade?
I hope to help you building fireproof rank division is one of the most basic measure in building fire safety technical measures, Building's fireproof rank is divided into class one, two, three, four according to China's architectural design specification. Fire-resistant capability of the highest level is the strongest; Fire resistance of four level of the weakest. The fire resistance level of a building depends on the combustion performance and fire resistance of the building components that comprise the building. The so-called building component refers to a series of basic components, such as wall, foundation, beam, column, floor, stair, ceiling and so on.
Q:What level is the rock wool board fireproofing material ?
The most important feature of the rock wool board is fireproofing, which is a non-combustible material and absolute A-level! It has the specialized external wall rock wool board, which can be found online.

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