Raw Materials for Light Weight Insulation Refractory Castable

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Specifications

1. Easy construction.
2. Can according to customers' requirements.
3. Used for various high-temperature industrial kilns.

Light weight heat insulation refractory castable,Insulating castable,Insulation castable

Insulation castable is one of the unshaped refractory materials. It is made of refractory aggregate, refractory powder, binders and other additives. It is loose, No fixed shape,Has high liquidity, Casting and vibration molding,Can use directly or use after add appropriate water or other liquid. It is one of the new type refractory material of don't need calcination.

Construction way:casting+vibration moulding

Features:

1. Low bulk density.
2. Low thermal conductivity.
3. High strength.
4. Good thermal and insulation properties.

Physical and chemical index:

Item		Light-weight Hi-strength refractory castable
Item		ZYQ-0.6	ZYQ-0.8	ZYQ-1.0	ZYQ-1.1	ZYQ-1.3	ZYQ-1.5	ZYQ-1.8
Volume Density (g/cm3) ≤		0.6	0.8	1.0	1.1	1.3	1.5	1.8
Compressive Strength, (MPa)	110°C×16h ≥	1.5	2.0	4.0	5.5	7.5	15	15
Compressive Strength, (MPa)	1000°C×3h ≥	-	2.0	5.5	6.5	10	20	40
Heat Conductivity Coefficient (W/m·K)	700°C ≤	0.15	0.25	0.35	0.40	0.45	0.60	0.65
Heat Conductivity Coefficient (W/m·K)	1000°C ≤	0.20	0.25	0.40	0.45	0.50	0.70	0.75
Linear Variation (%);1000°C×3h ≤		-0.25	-1.0	-0.5	-0.5	-0.5	-0.5	-0.5
Safe Use Temperature (°C)		800	1000	1100	1200	1300	1350	1350

Application:

1. Furnaces of metallurgy industry, heat treatment furnace.

2. Furnace of incineration of garbage, recirculating fluidized bed furnace.

3. Furnaces of chemical industry and construction industry.

FACTORY:

$Light Weight Insulation Refractory Castable$

Q:How to make the service life of refractory materials longer?: Take acid resistant refractory materials as example: the atmosphere should be acidic atmosphere, if used in an environment whose temperature is 1900℃, it would exacerbate the loss of refractory materials, so don’t use overloaded. Second, select the appropriate refractory materials according to the environment. For example, if its operating temperature is 1800℃, generally speaking, the normal use of it according to the instruction of refractory materials would be fine.

Q:What are the standards of refractory concrete ?: General requirements (1) All the materials for compounding refractory concrete must meet the design requirements and they should be checked according to the relevant standard. (2) The compounding of refractory concrete should be done strictly in accordance with the compounding proportion (usually weight), and the using of various binders, aggregates, coagulant, and water should be accurately measured. Tolerance of difference of cement, powder and water should be not more than 1 %; weight of aggregates does not exceed 3%. (3) The mix of different varieties of concrete must be prevented. (4) A variety of raw materials should be piled separately according to different species, mark numbers, dates of manufacture. Do not mix with limestone, silica, railroad ballast, dirt and other harmful debris.

Q:Can anyone tell me what is a high alumina refractory?: High alumina refractories: High-alumina refractory products have high refractoriness, compressive strength and refractoriness under load, which are used for building the high-temperature parts of various large blast furnaces, such steelmaking furnace, airheater, electric furnace, rotary?kiln and other thermal equipment.

Q:who knows the fire endurance of fireproof coating?: fireproof coating of different thickness differs in its fire endurance. Let me intrduce you as follows: The amount of time of 0.5 hours refractory thickness 0.45mm 0.79kg / m21 hr 0.9 mm 1.5kg / m21.5 hour 1.4 mm 2.3kg / m22 hr 2.0 mm 3.3kg / m22.5 h 2.8 mm 4.6 kg / m2

Q:what is the Specifications Grading for Fireproof rubber insulation materials ?: External insulation materials, welded wire mesh matt external wall insulation, external wall thermal insulation mesh matt. 1,inorganic activel thermal insulation materials 2,silicate?thermal?insulation?material 3,ceramic thermal insulation 4, gelatine powder polyphenyl granule, 5,teel wire gauze picking cement cystosepiment（Estazolam platepowder particles)6 extruded sheetXPX. 7,Rigid polyurethane coating at the scene, Polyurethane insulation board8,rigid polyurethane foam,9EPS foam board roofing materials. 1, a ceramic insulation board 2, xps extrusion board 3, perlite and perlite brick 4, vermiculite and vermiculite brick heating, air conditioning Material: Phenolic resins, polyurethane waterproof thermal insulation integration, sponge rubber, polyethylene, polystyrene foam, glass wool, rock wool Steel material: Polystyrene, extruded sheet, polyurethane panels, glass wool carpets and the like. Five inorganic thermal insulation materials: Foam cement, DY inorganic active insulation system super thin vacuum insulated panel for building external walls .

Q:What kinds of refractory materials that can resist 3,000 Celsius degree?: I think that graphite is the only one.

Q:What's the A grade fireproofing material?: Main materials are steel, wood, steel and wood. Fire door is one of the measures for buildings fire separation, and it is generally installed at the firewalls, entrances and exits of stairwells or tube well openings, which is required to play the role of fire protection and smoke control. Fire door plays an important role in preventing the spread of smoke and fire and reducing damages, so it must be strictly required. Fire dooor is classified into three classes of A, B, C, and their fire insulation and fire integrity is greater than or equal to the following values: A class fire door: 1.5h; B class fire door: 1.0h; C class fire door: 0.5h. It is in accordance with the provisions of 4.5.1.2 Article in GB12955-2008 "New Standard of Fire Doors".

Q:what kind of fireproof materials is used for high rise buildings?: First, fire resistance steel door: in the general real estate, developer uses more of fire resistance steel door. The mid-low-end doors are the earliest products and mostly widely used with longer servce time. The disadvantages are corrosions, thus it will rust, fade after being used for a while, and will affect the overall appearance. Styling lines are hard, not matching well with modern home decorative styles. Second, the stainless steel fire doors: anti-theft performance ,durable, stronger security. Compared to the general iron or mixed iron and steel security doors, stainless steel doors never rust and most importantly its uniqueness in addition to lasting bright color. Disadvantages: Stainless steel security doors are mostly silver, giving us dull feelings by seeing its appearance and color, lack of coordination. Third, glass fire door: high quality fire glass doors. recent years have seen wide application in office buildings and some high end public place, less in individual users. Compared to the current categories of timber, fire glass door is not only simple and luxury and durable.

Q:How to distinguish the fire resistant level of the rubber and plastic thermal insulation material?: Fire?rating grading of external wall thermal insulation materials. 1, China's national standard GB8624-97 divides the combustion performance of building materials external insulation materials into the following grades. Level A: Incombustible materials: Almost no burning materials. Level B1: Incombustible materials: Flame-like material has good fire-retardant effect. In case of fire in the air or at high temperature, it is difficult to fire and doesn't spread quickly, and when the fire source is removed after combustion, it stops immediately. Level B2: Incombustible materials: Combustible materials have a certain flame resistance. In case of fire in the air or at high temperature, it will immediately burst into flames, and easily leads to the spread of fire, such as poles, wooden frame, wooden beams and wooden stairs,ect. Level B3 : Incombustible materials: No flame-retardant effect, hidhly flammable and high fire risk. 2, The external wall thermal insulation materials could be divided according to the fire?rating. 1) thermal insulation material that has the level A combustion performance: Spraying inorganic fiber, glass wool, foam glass, ceramic foam, rock wool, foam cement and perlite obturator, and so on. 2), The thermal insulation material that has level B1 combustion performance: Special processed extruded polystyrene board (XPS) / special processed polyurethane (PU), phenolic and polystyrene powder. 3), Thermal insulation materials that have level B2 combustion performance: Molded polystyrene board (EPS), extruded polystyrene board (XPS), polyurethane (PU), polyethylene (PE), etc.

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