$Raw Materials for Refractory Insulating Castables for Industry System 1$

$Raw Materials for Refractory Insulating Castables for Industry$

$Raw Materials for Refractory Insulating Castables for Industry System 1$

Raw Materials for Refractory Insulating Castables for Industry

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Specifications

Insulating castables 7 can be used in furnace temperatures upto 1100C

INSUL-7 is insulating castable refractory and can be used as back up lining in vessels and furnaces up to 1100C.

These are made from very Light weight aggregates and high alumina cement . These are used as Pourable refractory since it contains requires high quantity of water for casting.

Advantage of this product includes the following:

1) Light weight construction.

2) Very good insulation.

3) Low thermal conductivity.

4) High heat resistance upto 1100

5) Good thermal shock resistance.

6) Easy installation techniques.

Application Areas:

1) Oil & refineries

2) Aluminium

3) Copper

4) Iron & Steel

5) Cement

6) Ceramics

TECHNICAL DATA SHEET

RADHASWAMI INSUL-7

SERVICE TEMPERATURE: 1100C

DRY DENSITY;GM/CC 0.75-0.85

COMPRESSIVE STRENGTH: 110C 12-14

KG/CM2

1100C 6-8

LINEAR CHANGE@1100C +/- 1.6

CHEMICAL ANALYSIS; FE2O3 8.5 max

GRADING: 0 - 5 MM

THERMAL CONDUCTIVITY: 0.14

KCAL/M/HR/C

FACTORY:

INSULATING CASTABLES FOR INDUSTRY

Q: Who knows the setting requirements of roofing fire barrier zone?: First, the the minimum of fire barrier width is greater than 30cm, and the thickness should be same to the thickness of the insulation materials. Fire barrier zone insulation board must do the whole area sticking construction with the base wall during the construction. Fire barrier zone insulation board is required to assistant binding by anchor bolt, anchor bolt must suppress the underlying mesh. Second, Fire barrier zone should be set at the upper position of door and window openings, the distance between the low edge of isolation belt and the upper edge of the window must be less than 50cm. The thermal resistance of fire barrier zone must be half than EIFS thermal resistance in the cold northern areas, while the thermal resistance of fire barrier zone must be three times than EIFS thermal resistance in the hot summer and cold winter area. Third, When the fire barrier zone is set on the edge of the window, fire barrier zone at the upper part of the window should do flanging when sticking, flanging glass fiber mesh must exceed 10CM than firebreak insulation board. Flanging network, underlying network and surface network can not be overlapped or butted at the top of the window. I hope you can be satisfied

Q: Kinds of refractory mortar: It needs no heating when hardened. There are two kinds of refractory mortar, the finished products and semi-finished products. Clinker is compounded in proportion according to the hardening temperature. (3) Chemical bonding refractory mortar is made from refractory aggregate and chemical binders (inorganic, high alumina refractory mortar). After this refractory mortar with thermal hardness is hardened, it has some contraction. Ther is a wide variety of refractories used on the constrcuction sites: // a, Advanced refractories (1770 ~ 2000 ℃) and AAA level refractories (2000 ℃ above). It can only be delivered in dry state. Air hardening refractory mortar is often compounded air hardening binders such as sodium silicate. It will harden below ceramic bonding temperature. According to different binding agents.

Q: What are the materials for refractory materials? What are their names?: Basic refractories in Magnesium Oxide and calcium oxide as the main ingredient, commonly used is brick. Magnesium Oxide 80% to more than 85% containing magnesia brick, has good resistance to alkaline slag and slag, refractory clay brick and brick high ratio. Mainly used in open hearth furnace, oxygen converter, electric furnace, non-ferrous metal smelting equipment and high temperature equipment.

Q: What a blast furnace refractories generally?: Usually metal anchorage plus wear-resistant refractory spray paint. at the middle part we use high alumina bricks, corundum bricks. high duty refractory is important in improving bosh furnace lining.

Q: How to measure the influence of high-temperature performance of the products refractory in the formation of the liquid phase.: Seeing whether it can affect the usage of the refractory material, and seeing to reduce the impurity, what's the condition of temperature of the liquid phase. Practically, whether it has any difference if you can improve, load under load and creep and reduce the impurity content. In the refractories, producing liquid are the influence of impurities, high temperature resistant strength, compared the use of the refractory material temperature: testing compressive strength after burn. If there are any impact: knowing the main crystal phase of matrix composition and content, improving the content of the main crystalline phase can improve the high temperature performance of refractory materials.

Q: What does refractory mean?: Basic refractory material generally refers to Magnesium Oxide or Magnesium Oxide and calcium oxide as the main component of refractory materials. This kind of refractory material has higher refractoriness and strong resistance to alkaline slag.

Q: What are the commonly used fire protection materials: Firewall. The fire wall is made of non combustible material, and is directly installed on the base of the building or the reinforced concrete frame or fire proof walls . Fireproof limit of the firewall, according to the current "building regulations", is 4 hours, wheras the specification of Technical specification for concrete structures of tall building is 3 hours. doors resistant to fire, heat in a certain period of time These door usually prevent the spread of fire and gas in the fire resistant wall, staircase, pipe well. Fire door can be divided into steel fire doors, wood fire doors and composite materials fire door according to the material used. According to the limit of fire resistance can be divided into the class A fire door (1.2h), B fire doors (0.9), class C fire door (0.6h); (3) fire window. Windows resistant to fire, heat in a certain period of time It is usually installed in the fire resistance wall or doors; the fire shutter. This roller shutter can be refractory in a certain period of time. It is typically used for heat and fire insulation in escalator with difficulties to install fire resistant wall, fire resistant valve and smoke resistant valve. Fire resistant valve is installed in the ventilation and air conditioning system of air supply and return air duct, usually in the open state, fire, It will be turn off when the pipeline gas temperature reached 70 degrees, can meet the requirement for fire resistance and insulation for gas and fire. Smoke fire resistant damper installed in the exhaust system pipe, when the pipeline gas temperature reached 280 degrees, it will close automatically, insulating fire and gas.

Q: What are the materials of class A fire resistant window?: The filling materials of steel, wood frame should be non-combustible materials. Fireproof glass can use qualified products that do not affect the fire window fire resistance performance, whose light transmittance should be no less than 75% that of the commom sheet glass with the same layers. Sealing materials between the frame and fireproof glass should be nonflammable materials. Hardware fittings should be fixed supporting products that pass the test.

Q: Which refractory is better for building 1500 degree kiln ?: The top and wall use alumina hollow ball brick. If it is cubic kiln, the kiln bottom should use heavy corundum brick. If it is continuous kiln, burning zone should use alumina hollow ball brick, burning zone seal and kiln car face brick. If it is pit furnace, curved seal should use heavy corundum brick, and furnace wall and top should use alumina hollow ball brick. That depends on what kind of kiln it is. Curved seal and kiln car should use heavy corundum brick. You can add me friends to have further talks.

Q: What is glass furnace used high-grade refractory materials?: Glass furnace need to use refractory that temperature resistance is more than 1600 degrees, corundum mullite brick, etc., What's more, in the key parts of the glass furnace needs to use chromium zirconium corundum material, such as alumina hollow brick and corundum brick.

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