$Raw Materials for High Strength Abrasion Resistant Refractory Castable System 1$

$Raw Materials for High Strength Abrasion Resistant Refractory Castable$

$Raw Materials for High Strength Abrasion Resistant Refractory Castable System 1$

Raw Materials for High Strength Abrasion Resistant Refractory Castable

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Specifications

1. Easy construction.
2. High strength and wear resistance.
3. Used for various high-temperature industrial kilns.

high strength abrasion resistant refractory castable (HF Series),Abrasion resistant castable

Refractory castable is one of the unshaped refractory materials.It is made of refractory aggregate . refractory powder . binders and other additives. It is loose, No fixed shape,Has high liquidity, Casting and vibration molding,Can use directly or use after add appropriate water or other liquid. It is one of the new type refractory material of don't need calcination.

Features and advantages:

1. High refractoriness, High refractoriness under load.
2. High density, low porosity.
3. Good slag resistance and corrosion resistance.
4. High strength and wear resistance.

5. Good resistance to flake performance.

6. Good thermal shock stability.

7. Scouring resistance

8. Good hot strength.

Physical and chemical indicators:

Item		HF----160	HF----135	HF----130
AL₂O₃(%) ≥		75	65	60
SiO2 (%) ≤		15	20	25
Builk density(g/cm³)	110°C×24h ≥	2.75	2.60	2.40
Builk density(g/cm³)	1000°C×3h ≥	2.75	2.60	2.40
Compressive Strength, (MPa)	110°C×24h ≥	80	70	60
Compressive Strength, (MPa)	1000°C×3h ≥	120	100	80
Rupture Strength (MPa)	110°C×24h ≥	9	8	7
Rupture Strength (MPa)	1000°C×3h ≥	14	12	11.7
Linear change(%)	1000°C×3h ≤	-0.3	-0.3	-0.3
Abrasive Resistance cm³≤ As per ASTM( C—704)		6	8	10
Heat Conductivity w/m * k		1.5	1.5	1.5
Thermal Shock Resistance(times) (1000°C x water-cool) ≥		25	25	25
Refractoriness (°C)≥		1750	1750	1750
Max. Use Temperature (°C)≥		1550	1500	1500

Application:

1. Furnaces of metallurgy industry, heat treatment furnace.

2. Furnace of incineration of garbage, recirculating fluidized bed furnace.

3. Furnaces of chemical industry and construction industry.

FACTORY:

$High Strength Abrasion Resistant Refractory Castable$

Q: What advantage and disadvantages it has compared to common fire insulation materials: Advantage and disadvantages of A-level heat perserving materials of equal effectiveness 1, the component materials of A level thermal insulation materials are inorganic materials, so it is high temperature resistant, non-combustible, fire-resistant; 2, good durability, aging resisitant, and having the same service life as buildings; 3, a level thermal insulation material can be well combined without using polymeride to bond, coat mortar, reinforced net, needing only few construction procedures. It is anti seepage with few quality problems; 4, absorb few water, and can bond firmly with the cement mortar, tile adhesive tile, safe and reliable; 5, a level thermal insulation material have the same service life as buildings, without the need to increase the cost on maintenance and renovation during its life span, and can maximize resource conservation.

Q: What is unshaped refractory?: Unshaped refractory is a mixture made of aggregate and powder, binder or other admixture. It can be used directly or after proper liquid mixing. The material is a new type of refractory material after calcination, the refractoriness of not less than 1580 DEG C unshaped refractory materials by various varieties, production method and use method thereof can be divided into concrete, pouring material, plastic, ramming material, gunning, casting material, coating material, dry ramming material fire, mud, all kinds of repairing materials (with asphalt surface patch charge, Ma Dingsha) also do not belong to the shape of the column.

Q: Is there any difference between insulating bricks and refractory bricks? Are there any professional refractories factories that are reliable in the quality and quality of these irritated materials?: Physical and chemical property indexes of high strength and high alumina refractory bricksProject indexPLG-1.0 PLG-0.8 PLG-0.5 PLG-0.4AI2O3% 56545250Fe2O3%, 2, 2, 1.5, 1.5Bulk density g/cm3 1, 0.8, 0.5, 0.4Normal temperature compressive strength MPa shall be no less than 7531.5A change of a burn line of not greater than 2%The temperature is 1400140012501250 centigradeThe coefficient of thermal conductivity, W/m.k average temperature (350 + 5) is not greater than 0.45, 0.35, 0.25, 0.20

Q: How to determine the fire resistance rating of the aluminium-plastic?panel?: The fire resistance rating of the aluminium-plastic?panel is determined by two indicators, namely national compulsory standard of GB8624 "Building Materials Combustion Performance Grading Method ", and GB/T17748 "Aluminium-plastic?Composite Panel National Standard" . Classifications of combustion performance of building materials in our country are as follows: A class: Incombustible building materials; B1 class: Flame-retardant building materials; B2 class: combustible building material; B3 class: flammable building materials. The fire resistance rating of the aluminium-plastic composite panel shuld be no less than B1 class. 1. Detection indexes and requirements of fireproof aluminum-plastic composite panel (B1 class): (1) Conduct the test according to GB/T8625-88, the average leftover length of each test specimen should be more than 150mm, (any test piece should have leftover length), and the maximum average flue gas temperature of each test should be no more than 200 ℃; (2) Conduct the test according to GB/T8626-88, flame hight indicators.

Q: Manganese steel belongs to refractories: Material wear and other harsh working conditions, extrusion, there will be work-hardening phenomenon rapidly on the surface. The most important feature of manganese steel is that it is not refractory under a strong impact, and under extrusion conditions, part of it will be fractured. The main form of damage is wear and consumption: It is a kind of inorganic non-metallic material whose refractoriness is not lower than 1580 ℃, mainly used to endure impact. Manganese steel is a kind of high strength steel, which is free of deformation, so that it can remain austenite good toughness and ductility at heart while keeping good wear resistance at the same time on hardened layer. Refractories are

Q: what is the fireproofing material of engine room? who knows it ?: machine room fireproofing materials include: Inorganic binder: The main material includes sodium silicate, gypsum, phosphates, cement,ect.; refractory mineral filler: aluminium oxide, asbestos powder, calcium carbonate, perlite, cornstarch, ect.; nonflammable organic resin: it mainly includes polyvinyl chloride, perchloro-ethylene, chlorinated rubber, neoprene latex, epoxy resin, phenol resin, ect.. nonflammable fireproof addictive: it mainly has phosphorus, halogens, nitrogen organic compounds (chlorinated paraffins, tributyl phosphate,deca-brominated diphenyl ether), and boron series (boric acid, zinc borate, aluminium borate), antimony system, aluminium series, zirconium system, etc. inorganic compounds.

Q: Which one is better, fire-resistant wood or steel?: Rebar would weaken and quickly collapse in the fire, and the fire resistance of a heavy log is much better than steel. In many ways, the fire resistance of a large log is equal to reinforced concrete. The heat transfer capacity of wood is 400 times smaller than steel, 8.5 times smaller than concrete. When burning, wood will form a layer of carbon in the surface, and as long as the cross-section of the timber is over a certain size, this layer of carbon it will become an excellent flame retardant layer to protect the interior of the wood from burning. So the United States and Japan and other European countries allow and encourage the use of wood structure with a large section (beam column of 8 inches or more) to construct public buildings without the need for fire treatment applied to wood surface. I hope my answer will be helpful to you.

Q: Does anyone know what is the use of waste refractory materials?: 1.Waste refractory bricks can be reused to make the refractory bricks after being crushed by crusher, but the price is not very high. The purchasing price of refractory plant is ?60/ton. Because the refractory material has been calcinated for two times, it becomes easier to make bricks expansion coefficient with waste refractory bricks, but too much is inadvisable. If too much, the refractory materials would have a bad combination, which will give rise to loose bricks and incomplete corners. Nowadays, ordinary refractory plants would purchase waste refractory bricks to produce bricks, but better plants wouldn’t do this.

Q: How can the furnace be replaced after the gasifier or water wall is replaced with refractory material?: If there is only a small local, bake according to the overall it is really troublesome, water wall repair point of direct drive estimation problem is not large, the water wall itself is used to slag slag slag principle, can also play the role of refractory materials.

Q: Are there any differences between insulation and refractory materials ?: Refractory materials can resist more than 1200 degrees, some of which are not insulation materials, such as firebricks, which can directly contact with heat source, has little insulation effect. Ceramic fiber, high silica, etc. are all refractory materials which can insulate. Insulation materials with poor performance usually is lower than 800 degrees, which have large thermal resistance, and low thermal conductivity, high porosity. Thus they reduce the thermal loss. To put it simply, insulation materials store most of the heat and only let a small part of heat lose through the air, thus the heat has been isolated. Glass fiber, rock wool, flexible material for thermal insulation, etc.

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