• 3D Printing Graphite Electrodes for Industrial Silicon Production - UHP with Nipples System 1
  • 3D Printing Graphite Electrodes for Industrial Silicon Production - UHP with Nipples System 2
3D Printing Graphite Electrodes for Industrial Silicon Production - UHP with Nipples

3D Printing Graphite Electrodes for Industrial Silicon Production - UHP with Nipples

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Loading Port:
Tianjin
Payment Terms:
TT or LC
Min Order Qty:
20 m.t.
Supply Capability:
3000 m.t./month

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Specifications 

Industrial Silicon Producing Graphite Electrodes UHP with Nipples
1.Diameter: 200 to 700mm 
2.Length: 1600 to 2400mm 
3.Nipple:3-4TPI

 

Industrial Silicon Producing Graphite Electrodes UHP with Nipples

1. Grade: RP, HP, UHP, SHP, RPI

2. Diameter: 200 to 700mm at your choice.

3. Length: 1600 to 2400mm at your choice.

4. Nipple: 3-4 TPI

5. Fine mechanical strength and machining quality, low specific resistance, high temperature and oxidation resistance

6. Low price and timely delivery.

 

Feature

Industrial Silicon Producing Graphite Electrodes UHP with Nipples

Grades: RP, RPI, HP, SHP, UHP

 All graphite electrodes are offered with tapered nipples, i.e. 3 or 4 threads per inch, and meet the internationally accepted tolerances as per NEMA CG 1/ IEC 60239 / JIS R7201 standards. 

UHP 

Physical and chemical index

Item

Unit

Nominal   Diameter(mm)

YB/T4088-2000

Typical   Values

Industry   Standard

300-400

450-550

350-550

Resistance

Electrode

ohm

≤6.2

≤6.5

4.6-6.2

Nipple

≤5.5

≤5.5

3.5-4.5

Bending   Strength

Electrode

Mpa

≥10.5

≥10.0

≥11.0

Nipple

≥16.0

≥16.0

≥18.0

Elastic   Modulus

Electrode

Gpa

≤14.0

≤14.0

≤13.0

Nipple

≤18.0

≤18.0

≤17.0

Density

Electrode

g/cm3

≥1.65

≥1.64

1.65-1.72

Nipple

≥1.72

≥1.70

1.75-1.82

Ash   content

Electrode

%

≤0.3

≤0.3

≤0.3

Nipple

CTE(100-600)

Electrode

10-6/C

≤1.5

≤1.5

1.20-1.40

Nipple

≤1.4

≤1.4

1.10-1.30

Image

Industrial Silicon Producing Graphite Electrodes UHP with Nipples

Industrial Silicon Producing Graphite Electrodes UHP with Nipples

Industrial Silicon Producing Graphite Electrodes UHP with Nipples

 

FAQ:

Industrial Silicon Producing Graphite Electrodes UHP with Nipples

1. Why it is essential to select electrode carefully for each particular furnace?

The primary factor is the maximum current intensity of the furnace. However, other conditions should also be considered, such as the characteristics of the furnace, type of charge, tap to tap time, oxygen blowing, mechanical requirement, furnace regulation, etc.Generally, specifications for electrodes of most grades have been standardized. Variation of physical characteristics with temperature, however, should be taken into account whenever using the electrodes.

Precautions to the use of graphite electrodes

2. Why it is essential to not to fit electrodes and nipples made by different manufacturers together?

The capacities of the furnace and the transformer determine whether the grade and diameter of the electrode are suitable to the furnace or not.

In order to prevent the electrode column from being hit by the collapsed furnace loads, large and heavy scraps should be loaded onto the bottom of the furnace. Do not put significant quantity of insulating materials such as lime and so on just under the electrode column, otherwise it would be difficult to power on the electrode column, or even break it.

electrode column may be hurt when it moves up and down if the furnace cover is out of the position.

When making a connection, lost or damaged pitch plugs must be replaced.

The reason must be found out if a gap appears between two electrodes after connection. The electrode column can only be loaded after the gap being eliminated.

The electrode column must be strictly perpendicular to the ground lever. Oblique column is not allowed during operation.

The holder must be placed between the two safety marks on the top electrode, otherwise the column may be broken.

Generally, different manufacturers may make their electrodes with different raw materials and processes, therefore the physical and chemical properties of their electrodes are usually different. Please do not fit electrodes and nipples made by different manufacturers together.

 

Applications

Industrial Silicon Producing Graphite Electrodes UHP with Nipples

Electrodes in electric arc furnace and ladle refining furnace for steel making;

Electrodes in electric smelting furnace for producing industrial silicon, yellow phosphorus, corundum and so on.

 


Q: How to improve the efficiency of graphite electrode milling, please tell me
There are many factors that determine the need to continue producing graphite electrodes, so high-speed machining has become a key manufacturing process in the die manufacturing industry. Compared with the time required for the milling of graphite electrodes, the processing of high rigidity hard steel still takes longer. When milling dies, cavities, and complex 3D surfaces on hard steel, radial runout errors and tool deviations often result in fracture of the tool. When the tool is broken, it will not only stop the continuous processing of the steel, but also affect the quality of the product, which will lead to the scrap of the parts and the waste of the material.
Q: Why use platinum ferroalloy instead of iron as electrode?
General industrial grade silicon dioxide, because the preparation technology is different, can be divided into two types, one is dry, sintered (Fume Type), a wet precipitation type (Precipitated Type), and two of the surface area, the surface with hydroxyl (-OH) are the same, in general, the former the latter is more, less, the two surface has the tendency of hydrophilic, as for lipophilic polymer, such as paint, rubber... Etc.,... If the silica surface pre rendered hydrophobic, has a good effect.
Q: Why should the carbon brush for the trolley be made of graphite?
What you said is the graphite electrode graphite, there may be a high pure graphite graphite conductive rate so high, strong, high density, the graphite is mostly used in motor vehicles, such as generators, and electric tools.
Q: Graphite can be used in acid towers in chemical plants because of graphite
A graphite electrode coated with an antioxidant protective layer (graphite electrode, antioxidant). The utility model has the advantages of forming a protective layer capable of conducting electricity and resisting oxidation at high temperature, reducing electrode consumption (19%~50%) during steelmaking, prolonging the service life of electrodes (22%~60%), and reducing the electric energy consumption of electrodes.
Q: What is the application of wire cutting with graphite electrode?
Greatly shorten the preparatory time of mechanical processing, and improve the level of automation of the whole process of machining, and also enhance the ability of the manufacturing system to adapt to changes in production conditions.
Q: Can Naiduo high temperature graphite
Graphite cut gasket is from pure graphite plate drilling or cutting and it has good corrosion resistance, high / low temperature, compression elasticity and high strength good, complex geometric gasket circular is widely used in all kinds of pipes, valves, pumps, pressure vessels, heat exchanger, and condenser generator, air compressor, exhaust pipe, refrigerator etc..
Q: Do electroplating experiments, graphite as an electrode, graphite how to pre process to ensure that the coating will not fall, resulting in increased color of the solution
Both of these will be a little bit absorbed, when plating, the anode and anode inside the syrup will run on the negative pole,
Q: Iron and graphite as electrodes and Nacl as electrolyte solutions. Why do they produce electric current? Graphite and iron react not with solution, can they be connected by wires?
Graphite here acts only as an electrode, and the real reaction on the graphite is oxygen, the galvanic cell reaction called iron oxygen corrosion
Q: Graphitized coke, graphite, broken, mixed up, how to export?
Graphite electrode pieces in different data definition of graphite scrap is different, some data and literature of the graphite particles are called not great pieces of graphite (such as graphite) and some say that graphite products have a certain size, into a block of graphite broken, we are here to say Shi Mosui is second, often called as the graphite block. The production of graphite from graphite products, graphitization and machining process. Graphite waste used as an additive and as a conductive material in the steelmaking and casting industries.
Q: What about graphite electrodes for steel mills?
Hebei North graphite electrode factory produces various specifications of graphite electrode, with low resistance, high density, small ash, and so on, so that less tons of steel-making, quality is good

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