• 3D Printing Graphite Electrodes for Industrial Silicon Production - UHP with Nipples System 1
  • 3D Printing Graphite Electrodes for Industrial Silicon Production - UHP with Nipples System 2
3D Printing Graphite Electrodes for Industrial Silicon Production - UHP with Nipples

3D Printing Graphite Electrodes for Industrial Silicon Production - UHP with Nipples

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Loading Port:
Tianjin
Payment Terms:
TT or LC
Min Order Qty:
20 m.t.
Supply Capability:
3000 m.t./month

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Specifications 

Industrial Silicon Producing Graphite Electrodes UHP with Nipples
1.Diameter: 200 to 700mm 
2.Length: 1600 to 2400mm 
3.Nipple:3-4TPI

 

Industrial Silicon Producing Graphite Electrodes UHP with Nipples

1. Grade: RP, HP, UHP, SHP, RPI

2. Diameter: 200 to 700mm at your choice.

3. Length: 1600 to 2400mm at your choice.

4. Nipple: 3-4 TPI

5. Fine mechanical strength and machining quality, low specific resistance, high temperature and oxidation resistance

6. Low price and timely delivery.

 

Feature

Industrial Silicon Producing Graphite Electrodes UHP with Nipples

Grades: RP, RPI, HP, SHP, UHP

 All graphite electrodes are offered with tapered nipples, i.e. 3 or 4 threads per inch, and meet the internationally accepted tolerances as per NEMA CG 1/ IEC 60239 / JIS R7201 standards. 

UHP 

Physical and chemical index

Item

Unit

Nominal   Diameter(mm)

YB/T4088-2000

Typical   Values

Industry   Standard

300-400

450-550

350-550

Resistance

Electrode

ohm

≤6.2

≤6.5

4.6-6.2

Nipple

≤5.5

≤5.5

3.5-4.5

Bending   Strength

Electrode

Mpa

≥10.5

≥10.0

≥11.0

Nipple

≥16.0

≥16.0

≥18.0

Elastic   Modulus

Electrode

Gpa

≤14.0

≤14.0

≤13.0

Nipple

≤18.0

≤18.0

≤17.0

Density

Electrode

g/cm3

≥1.65

≥1.64

1.65-1.72

Nipple

≥1.72

≥1.70

1.75-1.82

Ash   content

Electrode

%

≤0.3

≤0.3

≤0.3

Nipple

CTE(100-600)

Electrode

10-6/C

≤1.5

≤1.5

1.20-1.40

Nipple

≤1.4

≤1.4

1.10-1.30

Image

Industrial Silicon Producing Graphite Electrodes UHP with Nipples

Industrial Silicon Producing Graphite Electrodes UHP with Nipples

Industrial Silicon Producing Graphite Electrodes UHP with Nipples

 

FAQ:

Industrial Silicon Producing Graphite Electrodes UHP with Nipples

1. Why it is essential to select electrode carefully for each particular furnace?

The primary factor is the maximum current intensity of the furnace. However, other conditions should also be considered, such as the characteristics of the furnace, type of charge, tap to tap time, oxygen blowing, mechanical requirement, furnace regulation, etc.Generally, specifications for electrodes of most grades have been standardized. Variation of physical characteristics with temperature, however, should be taken into account whenever using the electrodes.

Precautions to the use of graphite electrodes

2. Why it is essential to not to fit electrodes and nipples made by different manufacturers together?

The capacities of the furnace and the transformer determine whether the grade and diameter of the electrode are suitable to the furnace or not.

In order to prevent the electrode column from being hit by the collapsed furnace loads, large and heavy scraps should be loaded onto the bottom of the furnace. Do not put significant quantity of insulating materials such as lime and so on just under the electrode column, otherwise it would be difficult to power on the electrode column, or even break it.

electrode column may be hurt when it moves up and down if the furnace cover is out of the position.

When making a connection, lost or damaged pitch plugs must be replaced.

The reason must be found out if a gap appears between two electrodes after connection. The electrode column can only be loaded after the gap being eliminated.

The electrode column must be strictly perpendicular to the ground lever. Oblique column is not allowed during operation.

The holder must be placed between the two safety marks on the top electrode, otherwise the column may be broken.

Generally, different manufacturers may make their electrodes with different raw materials and processes, therefore the physical and chemical properties of their electrodes are usually different. Please do not fit electrodes and nipples made by different manufacturers together.

 

Applications

Industrial Silicon Producing Graphite Electrodes UHP with Nipples

Electrodes in electric arc furnace and ladle refining furnace for steel making;

Electrodes in electric smelting furnace for producing industrial silicon, yellow phosphorus, corundum and so on.

 


Q: Thermal expansion coefficient of graphite
Thermal expansion coefficient (100 degrees Celsius --600 degrees Celsius) diameter 200--500 graphite electrode body is not greater than 2.410 of the negative four times per degree Celsius
Q: How to solve the problem of graphite electrode being crushed during electrolysis
This graphite electrode is so true because it causes gas to expand and disintegrateTantalum electrodes can be solved and not expensive
Q: The future of graphene
Energy storage and new display areas. Graphene has excellent conductivity and transparency. As a transparent conductive electrode material, graphene has a good application in touch screen, liquid crystal display, energy storage batteries and so on. Graphene is considered to be the most potential alternative to indium tin oxide manufacturing in touch screen manufacturing, and Samsung, SONY, Hui Rui, 3M, Dongli, Toshiba and other leading enterprises have made key research and development layout in this field. Researchers at the University of Dezhou, Austen, used KOH to chemically modify graphene to form a porous structure, resulting in a storage density of ultracapacitor near the lead acid battery. Michigan Technological University scientists have developed a unique honeycomb structure of three-dimensional graphene electrode, photoelectric conversion efficiency of 7.8%, and low price, is expected to replace platinum in solar cells applications. Toshiba Co developed graphene and silver nanowires composite transparent electrode, and achieved a large area.
Q: Why should the carbon brush for the trolley be made of graphite?
Graphite conducts electricity and is self lubricant, resistant to wear. As for why, high school chemistry textbooks have ah.
Q: Is graphite flammable?Why do I bake pencil cores with a fever that doesn't burn?
The temperature is not enough, the composition of graphite is carbon, of course, flammable, but each kind of object burning point is not the same, the nature of graphite is relatively stable, burning point is very high, cigarette lighter this temperature is certainly not burning up.Useful words, remember to adopt Oh, thank you ~!
Q: What kind of asphalt is better for natural graphite coating?
The graphite electrode includes: (1) ordinary power graphite electrode. Allows the use of current density below 17A / cm 2 graphite electrode, mainly used for steelmaking, smelting silicon, refining yellow phosphorus, such as ordinary power furnace. (2) oxidation resistance coating graphite electrode. A graphite electrode coated with an antioxidant protective layer is applied to form a protective layer that is conductive and resistant to oxidation at high temperature, thereby reducing electrode consumption during steelmaking. (3) high power graphite electrode. A graphite electrode with a current density of 18 ~ 25A / cm 2 is allowed to be used as a high power arc furnace for steelmaking. (4) ultra high power graphite electrode. Permits use of graphite electrodes with current densities greater than 25A / cm 2. Mainly used in ultra high power steelmaking arc furnace.
Q: Do electroplating experiments, graphite as an electrode, graphite how to pre process to ensure that the coating will not fall, resulting in increased color of the solution
This graphite will eventually wear out, even if you use the nickel plate directly, the nickel plate is still wearing, but compared to graphite than the much better. You should ask the question, the brush plating industry association, oh, they study this stuff all day long.
Q: What are the factors that affect the electrode wear rate of machine tools?
Effect of processing voltage on electrode wear. The processing voltage is the average voltage between the discharge time and the gap. When the voltage is lower than the power supply voltage (voltage) 25%, electrode loss will increase, which is due to the electrode and the workpiece is too close, the discharge column energy is too large, the electrodes generate heat radiation is too strong, at the same time, there are a large number of continuous arc discharge. But the working voltage is too high (partial load processing), bad conditions of thermal effect in the gap, is not conducive to the adsorption of copper electrode of carbon graphite, destroy the covering effect. Similarly, the electrode loss increase, therefore, corresponding to different processing standards should be selected to adjust the discharging gap voltage.
Q: What about graphite electrodes for steel mills?
Hebei North graphite electrode factory produces various specifications of graphite electrode, with low resistance, high density, small ash, and so on, so that less tons of steel-making, quality is good
Q: I remember the more lively metal, the electron?
C metal is copper, because a dilute sulfuric acid into the H2 precipitation, then definitely not copper. And the inactive first precipitate

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