• DUCTILE IRON PIPE K8 DN400 System 1
  • DUCTILE IRON PIPE K8 DN400 System 2
  • DUCTILE IRON PIPE K8 DN400 System 3
  • DUCTILE IRON PIPE K8 DN400 System 4
DUCTILE IRON PIPE K8 DN400

DUCTILE IRON PIPE K8 DN400

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


Q:What is the expected service life of ductile iron pipe?
The expected service life of ductile iron pipe can vary depending on various factors such as the environment, soil conditions, water quality, and the level of maintenance and corrosion protection measures implemented. However, on average, ductile iron pipe is designed to have a service life of 75 to 100 years. This is due to its superior strength, durability, and resistance to corrosion. Ductile iron pipe is known for its ability to withstand harsh conditions and has been used extensively in water and wastewater systems, industrial applications, and other infrastructure projects. Regular maintenance and proper corrosion protection can further extend the service life of ductile iron pipe, ensuring its continued reliability and performance over many decades.
Q:How are ductile iron pipes protected against stray electrical currents?
Ductile iron pipes are protected against stray electrical currents through the use of various measures such as applying coatings and linings on the pipes, utilizing cathodic protection systems, and implementing proper grounding techniques. These measures help to prevent corrosion and mitigate the impact of stray electrical currents on the ductile iron pipes, ensuring their long-term durability and functionality.
Q:How are ductile iron pipes protected against external damage?
Ductile iron pipes are protected against external damage through a variety of methods. One common method is the application of a protective coating to the pipe's exterior surface. This coating acts as a barrier, shielding the pipe from corrosive elements in the surrounding environment. Additionally, ductile iron pipes can be encased in concrete or a protective sleeve to provide further protection against external damage, such as impact or abrasion. Regular inspections and maintenance are also essential to identify any potential issues and ensure the ongoing protection of ductile iron pipes.
Q:What is the typical lifespan of ductile iron pipe?
The typical lifespan of ductile iron pipe is around 50 to 100 years, depending on various factors such as the quality of installation, maintenance practices, and environmental conditions.
Q:Are ductile iron pipes suitable for wastewater systems?
Yes, ductile iron pipes are suitable for wastewater systems. They have high strength, durability, and corrosion resistance, making them ideal for handling the demanding conditions and harsh environment typically found in wastewater systems. Additionally, ductile iron pipes have good joint integrity, which ensures leak-free connections and minimizes maintenance requirements in wastewater applications.
Q:Can ductile iron pipes be used for high-pressure applications?
Ductile iron pipes are capable of being utilized in high-pressure scenarios. This material, known for its strength and durability, can endure substantial pressure and loads. Its exceptional mechanical properties, such as its high tensile strength and impact resistance, make it ideal for a variety of uses, including water and wastewater systems, oil and gas pipelines, and industrial processes. Furthermore, ductile iron pipes possess a remarkable resistance to corrosion and abrasion, further bolstering their suitability for high-pressure environments. Nonetheless, it is crucial to consider the specific requirements and design factors of the application to ensure that the ductile iron pipes meet the necessary standards and specifications for the desired pressure range.
Q:Is there any cast iron pipe used in the fire hose?
I do not know, are generally seamless steel pipe or spiral pipe, straight seam pipe.
Q:Are ductile iron pipes suitable for use in chemical storage tanks?
Chemical storage tanks cannot be made with ductile iron pipes since they are not able to resist corrosion caused by different chemicals. While ductile iron pipes possess exceptional mechanical properties, such as high tensile strength and impact resistance, they are not equipped to handle the corrosive nature of chemicals. To ensure the safety and integrity of the tank, materials that can withstand the corrosive properties of the stored chemicals, such as fiberglass-reinforced plastic (FRP), stainless steel, or high-density polyethylene (HDPE), are commonly used for chemical storage tanks. It is of utmost importance to carefully choose the appropriate material for chemical storage tanks in order to prevent leaks, contamination, and potential hazards.
Q:Comparison of ductile iron pipe and spiral steel pipe
Ball milling cast iron pipe: corrosion resistance, high compressive strength, cheap, non pressure, socket connection.
Q:Can ductile iron pipes be used for cooling water systems?
Yes, ductile iron pipes can be used for cooling water systems. Ductile iron pipes have excellent corrosion resistance and high-pressure capacity, making them suitable for conveying cooling water. Additionally, their strength and durability ensure long-term performance and stability in cooling water applications.

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