DUCTILE IRON PIPE K9 DN700

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.

Q: Why is the sound speed of nodular cast iron lowered after heat treatment?: After the heat treatment, the microstructure of the material changes, the graphite changes, eliminating the internal stress of molecules, thus slowing down the speed.

Q: How do ductile iron pipes handle traffic vibrations?: Ductile iron pipes are known for their exceptional strength and durability, making them highly capable of handling traffic vibrations. The inherent properties of ductile iron make it more resistant to fractures or cracks caused by external forces, including vibrations induced by traffic. The material's high tensile strength and elasticity allow ductile iron pipes to absorb and dissipate the energy generated by traffic vibrations. This helps to minimize the impact on the pipes and prevent any significant damage or failure. Additionally, the ductility of the material allows it to deform slightly under stress without breaking, further enhancing its ability to withstand vibrations. Furthermore, ductile iron pipes have superior resistance to corrosion and other forms of deterioration. This resistance ensures that the pipes maintain their structural integrity over an extended period, even when subjected to repetitive vibrations caused by heavy traffic. Overall, ductile iron pipes are well-equipped to handle traffic vibrations due to their robust nature, ability to absorb energy, and resistance to corrosion. These features make them a reliable choice for underground infrastructure in areas with high traffic volumes, ensuring a long-lasting and efficient pipeline system.

Q: What is the expected external coating for ductile iron pipes?: Typically, when it comes to ductile iron pipes, an expected external coating is applied to the pipe's outer surface. This coating serves as a protective layer, preventing corrosion and increasing the pipe's lifespan. Some common types of coatings for these pipes are polyethylene, polyurethane, and epoxy coatings. These coatings act as a barrier, shielding the pipe from contact with corrosive substances like soil, water, and chemicals. The choice of coating depends on factors such as the intended use, soil conditions, and required level of corrosion protection. Ultimately, the purpose of the expected external coating for ductile iron pipes is to ensure their longevity and durability in various environmental conditions.

Q: How does ductile iron pipe perform in areas with high soil stability?: Ductile iron pipe performs exceptionally well in areas with high soil stability. Its robust and durable nature allows it to withstand the pressures exerted by the stable soil, ensuring a reliable and long-lasting performance. Additionally, the flexibility of ductile iron allows it to accommodate ground movements and settlement without compromising its integrity. Overall, ductile iron pipe is a suitable choice for areas with high soil stability, providing efficient and dependable water distribution and sewerage systems.

Q: Can ductile iron pipe be used for nuclear power plants?: Yes, ductile iron pipe can be used for certain applications in nuclear power plants, particularly in non-safety-related systems such as cooling water, fire protection, or ancillary service pipelines. However, for safety-related systems that involve high-pressure or high-temperature conditions, materials with higher performance characteristics such as stainless steel or alloy materials are typically preferred.

Q: How does ductile iron pipe compare to steel pipe in terms of durability?: Ductile iron pipe is generally considered to be more durable than steel pipe. It has superior strength and durability due to its unique microstructure, which allows it to withstand higher levels of pressure, impacts, and loads. Ductile iron pipe also has better corrosion resistance properties, making it less prone to rust and deterioration compared to steel pipe. Additionally, ductile iron pipe has a longer lifespan and requires less maintenance, making it a more reliable and durable choice for various applications.

Q: Can ductile iron pipes be used for water treatment plants?: Indeed, water treatment plants are capable of utilizing ductile iron pipes. The preference for ductile iron pipes in water treatment plants stems from their exceptional qualities of endurance, robustness, and immunity to corrosion. These pipes can effectively manage water systems under immense pressure and endure the ravages of time, thereby facilitating the transportation of substantial volumes of treated water. Moreover, the extended lifespan of ductile iron pipes minimizes the necessity for frequent replacements and upkeep, rendering them an economical selection for water treatment plants.

Q: How does ductile iron pipe perform in areas with high soil compaction?: Areas with high soil compaction benefit greatly from the exceptional performance of ductile iron pipe. One of its key advantages lies in its high strength and durability, enabling it to withstand heavy loads and pressures. In regions where soil compaction is prevalent, leading to ground movement and settling, ductile iron pipe's superior structural integrity guarantees its intactness and effective handling of stress. Moreover, ductile iron pipe exhibits excellent resistance to corrosion, which is especially crucial in areas with high soil compaction. The compacted soil often contains elevated levels of moisture or chemicals that may accelerate the corrosion process. Ductile iron's inherent resistance to corrosion ensures the pipe maintains its integrity over time, even in challenging soil conditions. Flexibility is another advantage of ductile iron pipe. This material possesses a high degree of flexibility, enabling it to absorb and distribute external loads more efficiently. In areas with high soil compaction, where the ground may shift or settle, ductile iron's flexibility minimizes the risk of pipe failure or damage. Additionally, ductile iron pipe boasts a smooth interior surface, enhancing its hydraulic performance. In regions with high soil compaction, where space for proper compaction around the pipe may be limited, the smooth interior reduces the likelihood of sediment buildup or clogging, ensuring efficient water flow. Overall, ductile iron pipe proves to be an excellent solution for areas with high soil compaction. Its strength, corrosion resistance, flexibility, and hydraulic performance establish it as a reliable and durable choice capable of withstanding the challenges presented by compacted soils.

Q: How are ductile iron pipes protected against stray electrical currents?: Ductile iron pipes, which are commonly used for water and sewer systems, are protected against stray electrical currents through a process known as cathodic protection. This method involves applying a low-voltage direct current (DC) to the pipes, which creates a protective electrical field around them. Cathodic protection is achieved by installing sacrificial anodes or impressed current systems near the ductile iron pipes. Sacrificial anodes, typically made of a more electrically active metal such as zinc or magnesium, are connected to the pipes and serve as the source of electrical current. These anodes corrode over time, sacrificing themselves to protect the pipes from corrosion due to stray electrical currents. Impressed current systems, on the other hand, utilize an external power source to supply the protective electrical current. Rectifiers are used to convert alternating current (AC) to direct current (DC) and the DC is then applied to the pipes through anodes. This method allows for more control over the amount of current being applied, ensuring optimal protection. In both cases, the electrical current flowing through the sacrificial anodes or impressed current systems creates a protective barrier around the ductile iron pipes. This barrier prevents the stray electrical currents from flowing through the pipes, reducing the risk of corrosion and extending the lifespan of the infrastructure. Regular monitoring and maintenance of the cathodic protection system are essential to ensure its effectiveness. This involves inspecting the anodes, checking the electrical current levels, and making any necessary adjustments or replacements to maintain the desired level of protection. Overall, cathodic protection is a reliable and widely used method to protect ductile iron pipes against stray electrical currents, safeguarding the integrity and longevity of water and sewer systems.

Q: What are the different types of linings available for ductile iron pipe?: Ductile iron pipes offer various linings with distinct advantages and applications. 1. Cement mortar lining: The most commonly used lining for ductile iron pipes is cement mortar. It involves applying a layer of cement mortar to the pipe's interior surface. This lining excels in resisting corrosion and chemical attacks, making it suitable for potable water distribution, wastewater conveyance, and industrial pipelines. Additionally, it improves flow efficiency by reducing friction and turbulence within the pipe. 2. Polyethylene lining: Ductile iron pipes often utilize polyethylene linings when corrosion resistance is a primary concern. This lining consists of a layer of high-density polyethylene (HDPE), either extruded or sprayed onto the inner surface of the pipe. Polyethylene lining provides exceptional resistance to corrosion, abrasion, and chemical attacks, making it ideal for transporting aggressive fluids such as saltwater, chemicals, or industrial waste. 3. Polyurethane lining: For applications requiring protection against abrasive wear, polyurethane linings are commonly employed in ductile iron pipes. This lining is created by spraying or pouring a layer of polyurethane onto the inner surface of the pipe. Polyurethane lining offers excellent resistance to abrasion, impact, and chemical attacks. It is suitable for conveying abrasive slurries, mining applications, and other high-wear environments. 4. Epoxy lining: To safeguard against corrosion and chemical attacks, epoxy linings are applied to ductile iron pipes. This lining is typically formed by applying a layer of epoxy resin to the pipe's inner surface using centrifugal casting or electrostatic spraying. Epoxy lining demonstrates outstanding adhesion and corrosion resistance, making it suitable for various applications like potable water distribution, wastewater treatment, and industrial pipelines. 5. Zinc lining: Ductile iron pipes employ zinc linings to provide cathodic protection against corrosion. This lining involves applying a layer of zinc to the pipe's inner surface through hot-dip galvanizing or electroplating. Zinc lining acts as a sacrificial anode, corroding preferentially to the iron pipe and shielding it from corrosion. It is commonly used in highly corrosive environments like seawater or acidic soils. Ultimately, the selection of a lining for ductile iron pipes relies on the specific requirements of the application, including the transported fluid, desired corrosion resistance, and potential for abrasive wear. Seeking guidance from industry experts and considering factors like cost, longevity, and maintenance requirements aids in determining the most suitable lining option for a particular project.

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