DUCTILE IRON PIPE K9 DN700

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.

Q:Can ductile iron pipes be used in areas with high temperature variations?: Ductile iron pipes are capable of being used in regions experiencing significant temperature fluctuations. These pipes possess exceptional thermal conductivity and can endure a wide range of temperature changes while maintaining their structural integrity. Their high coefficient of linear expansion enables them to adapt to temperature alterations without imposing substantial stress on the pipes. Consequently, ductile iron pipes are suitable for deployment in locales where extreme temperature variations, such as scorching summers and freezing winters, occur. Furthermore, these pipes exhibit remarkable resistance to thermal shock, enabling them to withstand abrupt temperature shifts without suffering cracks or breakages. In conclusion, ductile iron pipes are a dependable and long-lasting option for areas characterized by substantial temperature variations.

Q:Can ductile iron pipes be used for stormwater management?: Yes, ductile iron pipes can be used for stormwater management. Ductile iron is a strong and durable material that can withstand the pressure and load of stormwater. It is resistant to corrosion, making it suitable for long-term use in stormwater management systems. Additionally, ductile iron pipes have a smooth interior surface, facilitating a smooth flow of water and reducing the risk of blockages.

Q:Can ductile iron pipes be used in high-temperature applications?: Ductile iron pipes are capable of being utilized in applications that involve high temperatures. Unlike PVC or HDPE pipes, ductile iron pipes possess a higher melting point, rendering them suitable for transporting fluids at elevated temperatures. The material properties of ductile iron, encompassing its strength, toughness, and ability to withstand thermal stress, allow it to endure higher temperatures without distorting or failing. Nevertheless, it is worth noting that the precise temperature threshold for ductile iron pipes may vary depending on factors such as the grade of ductile iron employed, the pressure of the fluid being conveyed, and the duration of exposure to elevated temperatures. Consequently, it is imperative to consult the manufacturer's specifications and guidelines in order to ensure the appropriate selection and installation of ductile iron pipes for high-temperature applications.

Q:How does ductile iron pipe perform in areas with high soil acidity?: Due to its innate corrosion resistance, ductile iron pipe is highly effective in areas with high soil acidity. It is specifically engineered to endure harsh environments and incorporates a safeguarding lining that shields against damage caused by acidic soil. This lining functions as a barrier, safeguarding the pipe from corrosion induced by the acid in the soil. Moreover, ductile iron pipe exhibits exceptional resistance to external loads, making it well-suited for regions with unstable soil conditions. In conclusion, ductile iron pipe is a dependable option for areas with high soil acidity, as it can withstand corrosive effects and offer enduring performance.

Q:What are the different pressure classes available for ductile iron pipe?: The different pressure classes available for ductile iron pipe include Class 100, Class 150, Class 200, Class 250, Class 300, Class 350, and Class 400.

Q:How does ductile iron pipe perform in areas with high soil settlement?: Ductile iron pipes perform well in areas with high soil settlement due to their inherent strength and flexibility. Their ability to withstand soil movement and settlement helps prevent pipe damage or failure. Additionally, ductile iron pipes are designed with joints that allow for some movement, further reducing the risk of cracks or breaks. Overall, ductile iron pipes are a reliable choice for areas prone to high soil settlement.

Q:How are ductile iron pipes different from other types of pipes?: DI pipes, also called ductile iron pipes, possess unique properties and are manufactured differently from other pipe types. They are specifically designed to withstand high-pressure systems and offer exceptional strength and durability, setting them apart from PVC, steel, or concrete pipes. One significant distinction lies in the material used. DI pipes are made from a type of cast iron containing additional elements like carbon and silicon, which give them remarkable strength and flexibility. This composition enables DI pipes to handle high-pressure systems, making them suitable for applications requiring reliable water supply, such as water mains, sewer systems, and industrial pipelines. Another distinguishing feature of DI pipes is their ability to endure external loads and pressure. They possess high tensile strength, enabling them to bear heavy loads without cracking or breaking. This property makes them ideal for underground installations, where they can withstand the weight of soil, traffic, and other external factors. Furthermore, DI pipes exhibit excellent corrosion resistance. They are coated with a protective layer, typically through cement lining, which safeguards against rust and corrosion caused by the elements, chemical reactions, or transported fluids. This corrosion resistance significantly extends the pipes' lifespan, reducing maintenance and replacement costs over time. Additionally, DI pipes offer great flexibility. They are renowned for their ductility, meaning they can deform under stress without fracturing, making them less prone to cracks and leaks. This inherent flexibility allows them to withstand ground movement and seismic activities, ensuring a safe and reliable water distribution system. Regarding installation, DI pipes are relatively easy to handle due to their lighter weight compared to materials like concrete or steel. They are also available in various lengths and diameters, making them adaptable to different project requirements. In conclusion, DI pipes distinguish themselves through their exceptional strength, resilience, corrosion resistance, and ease of installation. These properties make them the preferred choice for numerous infrastructure projects, where reliability and longevity are critical factors.

Q:How can the ductile iron pipes be treated with corrosion protection?: Cement mortar lining + special coatingThe internal corrosion prevention measures are suitable for pipes conveying sewage, and the corrosion resistance of lining can be improved.

Q:Are ductile iron pipes resistant to biological growth?: Indeed, ductile iron pipes exhibit a general resistance to biological growth. Ductile iron, a robust and enduring substance, finds widespread application in water and sewage systems. Its sleek exterior hampers the proliferation of bacteria, fungi, and other microorganisms that foster biological growth. Moreover, ductile iron pipes frequently receive protective linings or coatings, for instance, cement mortar or epoxy, which heighten their resistance to biological growth. Nevertheless, it is crucial to acknowledge that no material remains entirely impervious to biological growth, necessitating regular maintenance and cleansing of the pipes to ensure sustained resilience in the long run.

Q:Can ductile iron pipe be used for hydroelectric power generation?: Hydroelectric power generation is made possible with the use of ductile iron pipes. Ductile iron, a type of cast iron known for its strength, durability, and resistance to corrosion, is well-suited for a range of applications, including the construction of hydroelectric power generation systems. One specific application of ductile iron pipes in hydroelectric power plants is for water conveyance. These pipes, commonly referred to as penstocks, play a vital role in transporting water from the reservoir to the turbines. Given the high pressure and flow rates involved, ductile iron pipes are capable of withstanding these demanding conditions. Moreover, the resistance of ductile iron pipes to corrosion is particularly essential in hydroelectric power generation. The water used in this process can be highly corrosive due to its composition and the presence of impurities. By utilizing ductile iron pipes, the system remains sturdy and durable over time, resulting in reduced maintenance and replacement expenses. Furthermore, the versatility of ductile iron pipes allows for easy joining using different methods such as flanged, mechanical, or push-on joints. This facilitates efficient and reliable installation, ensuring the integrity of the water conveyance system in hydroelectric power plants. In conclusion, ductile iron pipe is a suitable choice for hydroelectric power generation due to its strength, durability, corrosion resistance, and ease of installation. Its utilization in penstocks and other water conveyance systems contributes to the efficient and dependable operation of hydroelectric power plants.

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