• DUCTILE IRON PIPE K9 DN500 System 1
  • DUCTILE IRON PIPE K9 DN500 System 2
  • DUCTILE IRON PIPE K9 DN500 System 3
  • DUCTILE IRON PIPE K9 DN500 System 4
DUCTILE IRON PIPE K9 DN500

DUCTILE IRON PIPE K9 DN500

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


Q:What are the disadvantages of using ductile iron pipe?
Some of the disadvantages of using ductile iron pipe include its relatively high cost compared to other materials, its susceptibility to corrosion over time, and its heavy weight which can make installation more challenging. Additionally, ductile iron pipe may require more maintenance and repairs due to potential cracking or leaking.
Q:Are ductile iron pipes suitable for gravity flow applications?
Ductile iron pipes are indeed suitable for gravity flow applications. This material, known for its strength and durability, can easily bear the weight of water and solid waste flowing through the pipes without encountering any problems. It possesses exceptional tensile strength and can withstand external forces like soil movement or heavy traffic loads without sustaining damage. Moreover, the inner surfaces of these pipes are smooth, ensuring efficient flow and minimal friction losses. Additionally, ductile iron pipes are resistant to corrosion and can last for several decades without necessitating frequent maintenance or replacement. In conclusion, ductile iron pipes are a dependable option for gravity flow applications due to their robustness, longevity, and ability to resist various environmental factors.
Q:Are ductile iron pipes resistant to corrosion?
Yes, ductile iron pipes are resistant to corrosion. Ductile iron is a type of cast iron that has been treated with additional materials to make it more flexible and durable. These materials, such as graphite, magnesium, and cerium, create a protective barrier on the surface of the pipe, making it highly resistant to corrosion. Additionally, ductile iron pipes are often coated with a layer of cement mortar or a fusion-bonded epoxy coating, further enhancing their resistance to corrosion. This makes ductile iron pipes suitable for use in various applications, including water distribution, wastewater treatment, and industrial pipelines, where corrosion is a common concern.
Q:How does ductile iron pipe perform in areas with high traffic loads?
Ductile iron pipe performs exceptionally well in areas with high traffic loads. Due to its superior strength and durability, it is highly capable of handling heavy loads and withstanding the impact caused by vehicular traffic. Ductile iron pipes have a high resistance to bending and cracking, making them ideal for applications in roadways, highways, and other high traffic areas. The high strength of ductile iron pipe allows it to distribute the weight and pressure exerted by heavy traffic loads more effectively, reducing the risk of deformation or failure. This makes it a reliable choice for transporting water, sewage, and other fluids in areas where heavy vehicles are commonly present. Additionally, ductile iron pipe has excellent corrosion resistance, which further enhances its performance in high traffic areas. It can withstand exposure to various environmental conditions, including moisture, chemicals, and abrasion, without compromising its structural integrity. This makes it a long-lasting and cost-effective solution, as it requires minimal maintenance and has a long service life. Furthermore, ductile iron pipe's smooth internal surface minimizes friction and allows for efficient flow of liquids, reducing energy consumption and maximizing the pipe's hydraulic capacity. This is particularly beneficial in areas with high traffic loads, where the demand for water or wastewater transportation is often greater. In summary, ductile iron pipe is a reliable and durable choice for areas with high traffic loads. Its strength, resistance to bending and cracking, corrosion resistance, and efficient flow characteristics make it an excellent option for transportation systems in roadways, highways, and other heavily trafficked areas.
Q:Are ductile iron pipes suitable for tunneling projects?
Ductile iron pipes are well-suited for tunneling projects due to their strength, durability, and flexibility. With their ability to endure high pressure and heavy loads, they are an excellent choice for underground tunnels. These pipes are also highly resistant to corrosion, which is vital in moist and chemical-laden underground environments. Furthermore, their installation and maintenance are relatively simple, making them a cost-effective option for tunneling endeavors. In summary, ductile iron pipes possess the essential characteristics needed for tunneling projects, making them a fitting selection for these applications.
Q:What is the maximum allowable deflection for ductile iron pipes?
The maximum allowable deflection for ductile iron pipes is typically specified by industry standards and guidelines, such as those provided by the American Water Works Association (AWWA) and the Ductile Iron Pipe Research Association (DIPRA). These standards specify the maximum allowable deflection as a percentage of the pipe's outside diameter. According to AWWA C150/A21.50 and DIPRA's Technical Bulletin No. 10, the maximum allowable deflection for ductile iron pipes can vary depending on factors such as pipe size, wall thickness, and soil conditions. However, a common rule of thumb is that the maximum allowable deflection should not exceed 3% of the pipe's outside diameter. It is important to note that exceeding the maximum allowable deflection can result in potential structural issues and reduced performance of the ductile iron pipe. Therefore, it is crucial to adhere to the industry standards and guidelines to ensure the proper installation and functioning of ductile iron pipes.
Q:Is the crankshaft material forged or ductile iron?
Other crankshafts are not clear about the car crankshaft. These two materials are useful, but the trend is to use ductile iron
Q:Are ductile iron pipes suitable for use in irrigation canals?
Yes, ductile iron pipes are suitable for use in irrigation canals. Ductile iron pipes are known for their strength, durability, and resistance to corrosion, making them ideal for transporting water in irrigation systems. They can handle high-pressure flows and are capable of withstanding the challenging conditions of irrigation canals.
Q:How does ductile iron pipe perform in high-pressure gas applications?
Ductile iron pipe performs well in high-pressure gas applications due to its inherent strength and durability. Its ability to withstand high internal and external pressures makes it a reliable choice for transporting gases safely and efficiently. Additionally, ductile iron's resistance to corrosion and its tight joints further enhance its performance in high-pressure gas environments.
Q:How can the cast iron pipe be connected?
Cast iron pipes are flanged and socket connected

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