DUCTILE IRON PIPE C Class DN900
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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:
(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.
(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.
(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.
(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.
(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.
(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.
- Q: Ways of connecting ductile iron pipes
- In our country, the national standards stipulated annealing, centrifugal casting, water delivery with ductile iron, straight pipe, pipe fittings, aprons and other technical requirements, China's production of ductile iron pipe products must meet the current national standards.
- Q: How are ductile iron pipes protected against internal corrosion?
- Ductile iron pipes are protected against internal corrosion through a combination of various preventive measures. One of the primary methods is the application of a protective coating on the inner surface of the pipe. This coating acts as a barrier between the pipe and the transported fluid, preventing direct contact and minimizing the chances of corrosion. Another common method used is the application of a cement mortar lining. This lining further enhances the protective barrier, reducing the likelihood of corrosion even in aggressive environments. The cement mortar also provides a smooth surface, reducing friction and improving the flow of water or other fluids through the pipe. In addition to coatings and linings, ductile iron pipes are often designed with corrosion-resistant alloys or additives. These alloys, such as zinc or epoxy, are added during the manufacturing process and provide an extra layer of protection against internal corrosion. They act as sacrificial anodes, corroding over time to protect the underlying iron from degradation. Regular maintenance and inspection are also crucial in protecting ductile iron pipes against internal corrosion. Monitoring the condition of the protective coatings, identifying any signs of degradation or damage, and promptly addressing any issues are essential to ensure the long-term integrity of the pipes. Overall, a combination of protective coatings, cement mortar linings, corrosion-resistant alloys, and regular maintenance efforts work together to effectively protect ductile iron pipes against internal corrosion, extending their lifespan and ensuring the safe transportation of fluids.
- Q: Do ductile iron pipes require additional protection against external factors?
- Yes, ductile iron pipes typically require additional protection against external factors such as corrosion and abrasion. This can be achieved through the application of protective coatings or linings, cathodic protection systems, and proper installation practices. These measures help extend the lifespan and ensure the durability of ductile iron pipes in various environments.
- Q: Can ductile iron pipes be used in contaminated groundwater systems?
- Contaminated groundwater systems can indeed utilize ductile iron pipes. Renowned for their strength and durability, ductile iron pipes are versatile and applicable in various settings, including water and wastewater systems. These pipes possess corrosion-resistant properties that safeguard against both internal and external corrosion, thus ensuring reliable water transportation, even in the presence of contaminated groundwater. When addressing contaminated groundwater, it becomes imperative to assess the extent and nature of the contamination. Ductile iron pipes exhibit resistance to numerous common chemicals typically found in groundwater, including specific acids and alkalis. However, in instances of severe or specific chemical contamination, it may be necessary to explore alternative pipe materials that offer superior resistance to those particular substances. Moreover, the proper installation and maintenance of ductile iron pipes are vital for their long-term performance within contaminated groundwater systems. Regular inspections, cleaning, and the use of suitable protective coatings can effectively mitigate any potential risks associated with contamination. In conclusion, ductile iron pipes can be effectively employed in contaminated groundwater systems, provided that the level and type of contamination fall within acceptable limits and appropriate installation and maintenance practices are observed. It is always advisable to seek guidance from experts and consider local regulations and guidelines when determining the suitability of pipe materials in specific groundwater systems.
- Q: What is the relationship between the mechanical properties of spheroidal graphite cast iron and its spheroidization rate?
- Grade high good, mechanical performance can reach or exceed the standard, the grade is not high, the performance can not be achieved
- Q: What is the typical wall thickness of ductile iron pipes?
- The typical wall thickness of ductile iron pipes can vary depending on the specific application and diameter of the pipe. However, in general, ductile iron pipes commonly have a wall thickness ranging from around 0.25 inches to 0.5 inches.
- Q: How to correctly measure ductile iron pipe
- Ductile pipe diameter is around the tube around the peripheral measurement, use tools to gauge the inner diameter of the pipe, the length of the pipe is used to measure the ruler or tape, ductile iron pipe wall thickness can be measured directly, may also be a suitable tool for indirect measurement, the general profession will experience with project measure tube the size.
- Q: What is the cost of ductile iron pipe compared to other pipe materials?
- The cost of ductile iron pipe is generally higher compared to other pipe materials such as PVC or steel due to its superior durability and strength.
- Q: What pipe can be used to replace the cast iron pipe in the water supply? Thank you
- You are mistaken in concept. The cast iron pipe is the sort of connection method. The ductile iron pipe is classified according to the material.
- Q: Are ductile iron pipes suitable for use in oil refineries?
- Ductile iron pipes are an excellent choice for oil refineries as they offer a unique combination of strength, durability, and flexibility. These pipes possess high tensile strength, enabling them to withstand the intense pressure and stress commonly encountered in oil refining. Their ability to transport fluids such as crude oil, refined petroleum products, and chemicals within the refinery is crucial. Furthermore, ductile iron pipes exhibit exceptional corrosion resistance, protecting them from the corrosive effects of oil, chemicals, and other substances present in oil refineries. This quality ensures the pipes' longevity and reliability, reducing the need for frequent maintenance and replacement. Moreover, ductile iron pipes possess remarkable ductility, enabling them to absorb significant impacts and vibrations without fracturing or breaking. This characteristic proves advantageous in oil refineries, considering the potential movement or stressors caused by machinery, equipment, or ground settlement. Additionally, the pipes' smooth interior surface minimizes friction, facilitating efficient fluid flow and reducing pressure loss. This feature plays a vital role in optimizing fluid transportation within oil refineries, ensuring a smooth and reliable production process. In summary, ductile iron pipes are well-suited for oil refineries due to their high tensile strength, corrosion resistance, ductility, and smooth interior surface. These pipes provide a trustworthy and long-lasting solution for fluid transportation within the refinery, contributing to the efficient and safe operation of oil refining processes.
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DUCTILE IRON PIPE C Class DN900
- Loading Port:
- China Main Port
- Payment Terms:
- TT OR LC
- Min Order Qty:
- -
- Supply Capability:
- -
OKorder Service Pledge
OKorder Financial Service
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