• Ceramic Filter Plate - Casting Used Porous Alumina Ceramic Foam Filter for Foundry System 1
  • Ceramic Filter Plate - Casting Used Porous Alumina Ceramic Foam Filter for Foundry System 2
Ceramic Filter Plate - Casting Used Porous Alumina Ceramic Foam Filter for Foundry

Ceramic Filter Plate - Casting Used Porous Alumina Ceramic Foam Filter for Foundry

Ref Price:
$0.10 - 1.00 / pc get latest price
Loading Port:
Qingdao
Payment Terms:
TT or LC
Min Order Qty:
200 pc
Supply Capability:
200000 pc/month

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Specification

Refractory:
Refractory

1.Product Description of ceramic foam filter

 Ceramic foam filter is a kind of effective molten metal filter. It’s three-dimensional connected mesh skeleton structure and high porosity makes it has many advantages,large surface area of slags collection,large inner surface area of filtering,Small flow resistance,good filtering effect,etc.


2. Functions of ceramic foam filter
decontaminate the melting metal liquid,Simplified gating system

Improve the metallurgical structure of the castings,Reduce imparities of the castings

Improve casting quality rate,Reduce casting internal re-oxidation defects  

Reduce the surface defects after machining of the castings 


3.Physical and chemical properties

Material

Alumina

Silicon Carbide

Zirconia

Magnesia

Color

White

Grey black

Yellow

Dark yellow

Pore Density

8-60ppi

8-60ppi

8-60ppi

8-60ppi

Porosity

80-90%

80-90%

80-90%

80-90%

Refractoriness

≤1100°C

≤1500°C

≤1700°C

≤1000°C

Bending Strength

>0.6Mpa

>0.8Mpa

>1.0Mpa

>0.6Mpa

Compression Strength

>0.8Mpa

>0.9Mpa

>1.2Mpa

>0.8Mpa

Volume-weight

0.3-0.45g/cm3

0.35-0.5 g/cm3

0.9-1.5 g/cm3

0.35-0.5 g/cm3

Thermal shock resistance

6times/1100°C

6times/1100°C

6times/1100°C

6times/1100°C

Application

Aluminium ,

Aluminium alloys and other

Non-ferrous alloys

Ductile Cast Iron,

Malleable Cast

Iron,Gray iron and other Cast Iron

High melting point metal alloys likeSteel,AlloySteel,Stainless Steel etc

Magnesium and High-Active Alloy

 

Specifications for Alumina Casting

Dimensions (mm)

Dimensions (inch)

Pouring Rate (kg/s)

Filtration Capacity (ton)

178×178×50

7×7×2

0.2-0.6

5

228×228×50

9×9×2

0.3-1.0

10

305×305×50

12×12×2

0.8-2.5

15

381×381×50

15×15×2

2.2-4.5

25

430×430×50

17×17×2

3.0-5.5

35

508×508×50

20×20×2

4.0-6.5

45

585×585×50

23×23×2

5.0-8.6

60

 

Specification for Iron casting

Dimension (mm)

Pouring Rate (kg/s)

Filtration Capacity (kg)

Grey Iron

Ductile Iron

Grey Iron

Ductile Iron

40×40×22

4

3

65

32

50×50×22

6

4

100

52

75×50×22

9

6

150

75

75×75×22

14

9

220

100

100×50×22

12

8

200

100

100×75×22

18

12

300

150

100×100×22

25

16

400

200

150×150×22

50

36

900

450

  

Specification for Steel/Magnesium casting

Dimensi
ons (mm)

Zirconia Foam Filter

Dimensions

(mm)

Magnesia Foam Filter

Pouring Rate(kg)

Filtration Capacity(kg)

Pouring Rate(kg)

Filtration Capacity(kg)

50×50×22

3~5

30

50 D×22

4.0

60

50×75×22

4~6

40

60 D×22

7.0

80

75×75×22

7~12

60

90 D×22

10.0

120

75×100×22

8~15

80

120 D×22

16.0

160

100×100×22

14~20

100

100×100×22

13.0

140

50 D×22

2~6

18

150×150×25

22.0

260

80 D×22

6~10

50

230×230×30

130.0

3100

90 D×22

8~16

70

300×300×40

260.0

5200

 

 

 4.Usage of  ceramic foam filter


5.FAQ

We have organized several common questions for our clients,may help you sincerely: 

①How about your Warranty?

 Warranty: 1-Year for the whole light. Warranty is based on correct storage, installation, using and maintenanc

②How to guarantee the quality of the products?

We have established the international advanced quality management system,every link from raw material to final product we have strict quality test;We resolutely put an end to unqualified products flowing into the market. At   the same time, we will provide necessary follow-up service assurance.

③How long can we receive the product after purchase?

In the purchase of product within three working days, We will arrange the factory delivery as soon as possible. The pecific time of receiving is related to the state and position of customers.Commonly 7 to 10 working days can be served.


Q: The ultrasonic wave of ceramic filter is not good. What's going on?
The earliest filtration was mostly gravity filtration, which was followed by pressure filtration to increase the rate of filtration, followed by vacuum filtration. The drum vacuum filter invented in the early twentieth Century realized the continuous operation of the filter. Since then, various types of continuous filters have appeared. Intermittent operating filters (such as plate and frame press filters) are developed for automatic operation, and the filtration area is becoming larger and larger. In order to obtain the filter residue with low moisture content, the mechanical press filter has been developed.
Q: What filter material are placed in the aquarium filter?
Submerged in water. Submersible pumps and filter cotton (often replaced by sponge) installed in one, and some brands will also be installed heaters, which become multi-purpose fish farming equipment. When working, the water is absorbed into the filter in many directions, and the filtered water is returned to the water tank by other means. This filter because of its low price and popular beginners of all ages, but the effects from the use of view, only suitable for small fish density, on the flow and filtration requirements are not high, a small aquarium, "fish" will be built in filter (especially the heating function of the filter for seedling and foster) water tank. The effect is very good. The biggest disadvantage of this device is that when it stops working, a lot of dirt stuck to the filter runs back into the water.
Q: The use of water glass as beneficiation agent, copper concentrate in the ceramic filter can not filter, how to do?
Water glass is a kind of adhesive of flotation reagent, after use may cause the pulp viscosity increased, leading to the adsorption resistance of slurry becomes large, when using ceramic filter filtration dewatering, vacuum suction surface of the microporous ceramic filter plate is smaller than the resistance, there may be a suction effect or even not suction. Some flocculant agents can lead to this phenomenon.
Q: What is the working pressure of the ceramic filter?
Generally speaking, there are two kinds of working pressure of ceramic filter: vacuum pressure and reverse flushing pressure.
Q: What is the reason that ceramic filter does not absorb mineral powder?
There may be a failure of the filtrate pump, the diaphragm of the pump is damaged, and the mechanical seal of the pump is invalid
Q: Ceramic filter ceramic plate blockage, productivity reduction, how to clean, to achieve the best effect cleaning problems
Oxalic acid immersion:For the use of a long time, the method 1, the effect is still no significant improvement, that is how to plug the ceramic filter plate regeneration? The ceramic filter plate with uneven or non sucking slurry can be removed, and oxalic acid or other acid liquid with certain concentration and certain temperature can be taken together to dredge the microporous of the ceramic filter plate.
Q: Excuse me, what's the reason that all ceramic filters do not attract ore?
Whether the ore conditions are changed, such as pulp type, mud content, fineness, concentration, etc..
Q: What's the acid of the ceramic filter plate?
Ceramic filter automatic control system: control system through the metering pump will be concentrated nitric acid automatic mixing ceramic filter plate into nitrate after proportioning through the pipeline, so that it can be dissolved, dredge the blockage in the most microporous ceramic filter plate. This is the ceramic filter plate pickling, pickling, acid dosage should be sufficient as little pickling effect.
Q: What are the functions of honeycomb ceramic filters?
High quality and high density straight hole mesh, the product has high heat resistance and impact resistance properties of cast high fever temperature, design straight hole to guarantee the balance between strength and flow, effectively remove impurities and slag particles, the mechanical properties of casting, the surface quality and the qualified rate of products is greatly improved.
Q: What about the leakage of the ceramic filter static and dynamic sealing points?
When the ceramic filter works, the operation may be as follows: 1. The feed is injected and the pulp is injected into the tank of the ceramic filter. 2, mixing system, ceramic filter stirring rake back and forth mixing, driven by mixing reducer. 3, spindle rotation, material level reached a certain range, through the spindle speed machine to drive the ceramic filter disk rotation.

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