Ceramic Filter Plate - Casting Used Porous Alumina Ceramic Foam Filter for Foundry
- Loading Port:
- Qingdao
- Payment Terms:
- TT or LC
- Min Order Qty:
- 200 pc
- Supply Capability:
- 200000 pc/month
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Specification
1.Product Description of ceramic foam filter
Ceramic foam filter is a kind of effective molten metal filter. It’s three-dimensional connected mesh skeleton structure and high porosity makes it has many advantages,large surface area of slags collection,large inner surface area of filtering,Small flow resistance,good filtering effect,etc.
2. Functions of ceramic foam filter
decontaminate the melting metal liquid,Simplified gating system
Improve the metallurgical structure of the castings,Reduce imparities of the castings
Improve casting quality rate,Reduce casting internal re-oxidation defects
Reduce the surface defects after machining of the castings
3.Physical and chemical properties
Material | Alumina | Silicon Carbide | Zirconia | Magnesia |
Color | White | Grey black | Yellow | Dark yellow |
Pore Density | 8-60ppi | 8-60ppi | 8-60ppi | 8-60ppi |
Porosity | 80-90% | 80-90% | 80-90% | 80-90% |
Refractoriness | ≤1100°C | ≤1500°C | ≤1700°C | ≤1000°C |
Bending Strength | >0.6Mpa | >0.8Mpa | >1.0Mpa | >0.6Mpa |
Compression Strength | >0.8Mpa | >0.9Mpa | >1.2Mpa | >0.8Mpa |
Volume-weight | 0.3-0.45g/cm3 | 0.35-0.5 g/cm3 | 0.9-1.5 g/cm3 | 0.35-0.5 g/cm3 |
Thermal shock resistance | 6times/1100°C | 6times/1100°C | 6times/1100°C | 6times/1100°C |
Application | Aluminium , Aluminium alloys and other Non-ferrous alloys | Ductile Cast Iron, Malleable Cast Iron,Gray iron and other Cast Iron | High melting point metal alloys likeSteel,AlloySteel,Stainless Steel etc | Magnesium and High-Active Alloy |
Specifications for Alumina Casting
Dimensions (mm) | Dimensions (inch) | Pouring Rate (kg/s) | Filtration Capacity (ton) |
178×178×50 | 7×7×2 | 0.2-0.6 | 5 |
228×228×50 | 9×9×2 | 0.3-1.0 | 10 |
305×305×50 | 12×12×2 | 0.8-2.5 | 15 |
381×381×50 | 15×15×2 | 2.2-4.5 | 25 |
430×430×50 | 17×17×2 | 3.0-5.5 | 35 |
508×508×50 | 20×20×2 | 4.0-6.5 | 45 |
585×585×50 | 23×23×2 | 5.0-8.6 | 60 |
Specification for Iron casting
Dimension (mm) | Pouring Rate (kg/s) | Filtration Capacity (kg) | ||
Grey Iron | Ductile Iron | Grey Iron | Ductile Iron | |
40×40×22 | 4 | 3 | 65 | 32 |
50×50×22 | 6 | 4 | 100 | 52 |
75×50×22 | 9 | 6 | 150 | 75 |
75×75×22 | 14 | 9 | 220 | 100 |
100×50×22 | 12 | 8 | 200 | 100 |
100×75×22 | 18 | 12 | 300 | 150 |
100×100×22 | 25 | 16 | 400 | 200 |
150×150×22 | 50 | 36 | 900 | 450 |
Specification for Steel/Magnesium casting
Dimensi | Zirconia Foam Filter | Dimensions (mm) | Magnesia Foam Filter | ||
Pouring Rate(kg) | Filtration Capacity(kg) | Pouring Rate(kg) | Filtration Capacity(kg) | ||
50×50×22 | 3~5 | 30 | 50 D×22 | 4.0 | 60 |
50×75×22 | 4~6 | 40 | 60 D×22 | 7.0 | 80 |
75×75×22 | 7~12 | 60 | 90 D×22 | 10.0 | 120 |
75×100×22 | 8~15 | 80 | 120 D×22 | 16.0 | 160 |
100×100×22 | 14~20 | 100 | 100×100×22 | 13.0 | 140 |
50 D×22 | 2~6 | 18 | 150×150×25 | 22.0 | 260 |
80 D×22 | 6~10 | 50 | 230×230×30 | 130.0 | 3100 |
90 D×22 | 8~16 | 70 | 300×300×40 | 260.0 | 5200 |
4.Usage of ceramic foam filter
5.FAQ
We have organized several common questions for our clients,may help you sincerely:
①How about your Warranty?
Warranty: 1-Year for the whole light. Warranty is based on correct storage, installation, using and maintenanc
②How to guarantee the quality of the products?
We have established the international advanced quality management system,every link from raw material to final product we have strict quality test;We resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.
③How long can we receive the product after purchase?
In the purchase of product within three working days, We will arrange the factory delivery as soon as possible. The pecific time of receiving is related to the state and position of customers.Commonly 7 to 10 working days can be served.
- Q: The ceramic filter suddenly did not smoke, and later he was all right. What's the reason?
- The size of ceramic filter is generally on both sides of the vacuum tank, such as 50 square meters with 5 square meters of ceramic filter / ring ceramic filter plate combination (possible), there are 10 discs, the ceramic plate left a vacuum tank on the left of the 5 disc for filtration, vacuum filtration tank for the ceramic plate on the right right of the 5 disc. If a vacuum system temporarily fails, it may cause poor suction, no suction, and a normal operation at the other end.
- Q: Is the filter plate of the ceramic filter afraid of freezing?
- The ceramic filter plate by table and the distribution of a large number of porous capillary ceramic filter, when working in the water slurry channel is used so the microporous ceramic filter plate internal residual has a lot of water, such as low temperature, the inside of the frozen water volume will swell, causing damage to the ceramic the inside of the microporous filter plate structure.
- Q: How many degrees does the ceramic filter melt?
- You should say clearly what ceramic you useHowever, as a melting furnace or filter medium, alumina products are the most versatile, but also silicon carbide, corundum, mullite, spinel and so on. They use very high temperatures.
- Q: Ceramic filter fineness thin mud suction is not what to do more
- Users such as pulp size is too small, too much mud, after analysis, the following methods of testing, the results have improved, it may wish to try the following methods, perhaps of help:The vacuum degree is about -0.08MPa.Adjust spindle speed and increase drying time.Ceramic filter plate with suitable pore size range.Ceramic filter plate brand on the market range, its quality is good or bad, the feed condition itself is not an ideal situation, such as ceramic filter plate with the aperture to the mine conditions do not match, it will exacerbate the effects of poor, life is short.It can shorten the combined cleaning cycle, strengthen the cleaning effect and prolong the cleaning time.
- Q: The use of water glass as beneficiation agent, copper concentrate in the ceramic filter can not filter, how to do?
- Water glass is a kind of adhesive of flotation reagent, after use may cause the pulp viscosity increased, leading to the adsorption resistance of slurry becomes large, when using ceramic filter filtration dewatering, vacuum suction surface of the microporous ceramic filter plate is smaller than the resistance, there may be a suction effect or even not suction. Some flocculant agents can lead to this phenomenon.
- Q: Ceramic filter capacity.
- You ask too general, to say processing capacity (ie capacity), at least to provide material conditions, such as: material name, concentration, particle size distribution. In addition, the basic conditions of equipment operation should be taken into account.
- Q: What is the reason that ceramic filter does not absorb mineral powder?
- One is leakage, two is no liquid output or output weakness, pressure is too low, cleaning effect is not good, the pressure is too large, will cause damage to the filter plate and reduce the slurry concentration. The recoil pressure is regulated by the pump loop valve and the pressure regulating valve.
- Q: What are the reasons for the program alarm of ceramic filter?
- If that is the ceramic filter tank body of the slurry concentration is diluted, has nothing to do with the ceramic filter itself, can think of ways to enter the ceramic filter tank before the slurry concentration increased, thereby improving the dewatering efficiency of ceramic filter.
- Q: How should the static and dynamic sealing points of the ceramic filter be leaking?
- The filtrate pump works to drain or recycle the water that has been pumped out. 6 、 cleaning system work, cleaning system includes backwashing (water pump pressure or height difference pressure), acid liquid (metering pump, automatic acid injection), ultrasonic (ultrasonic work), etc.. 7 、 control system and other electrical systems. In addition, the filter cake which is absorbed and dried on the ceramic filter plate is unloaded automatically by the scraper and then falls on the belt conveyor, and is conveyed to the concentrate storage yard by a belt conveyor.
- Q: How to determine the quality of ceramic fiber filter board simply?
- Ceramic fiber filter board, in fact, ceramic fiber board, also known as aluminum silicate, refractory fiberboard.
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Ceramic Filter Plate - Casting Used Porous Alumina Ceramic Foam Filter for Foundry
- Loading Port:
- Qingdao
- Payment Terms:
- TT or LC
- Min Order Qty:
- 200 pc
- Supply Capability:
- 200000 pc/month
OKorder Service Pledge
OKorder Financial Service
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