Alumina Ceramic Filter Plate for Non-Ferrous Alloy

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Alumina Ceramic Filter Plate for Steel Industry

Products confirm with China National Standard GB/T 25139-2010.

APPLICATION:For the filtration of molten aluminum and non ferrous alloy.

Alumina Ceramic Foam Filters mainly for filtration of aluminum and alloys in foundries and cast houses .With the excellent
resistance to attack and corrosion from molten aluminum, the filter can effectively remove inclusions, reduce trapped gas
and provide laminar flow and then the filtered metal is significantly cleaner.Cleaner metal results in higher-quality castings,
less scrap, and fewer inclusion defects, all of which contribute to bottom-line profit.

-Reduce scrap related to inclusions.

-Reduce costs related to inclusion defects.

-Increase productivity with higher extrusion or rolling speeds.

-Increase casting flexibility with easy alloy changes.

-No holding metal.

FEATURES：

*Superior dimensional tolerances

*Stable chemical composition

*Highest filtration efficiency

*Excellent strength

*Resistant to corrosion attack by molten aluminum and alloys

*Beveled edges and compressible gasket

SPECIFICATION：

Color:White

Working Temp :≤1100°C

Porosity:80~90%
PPI(pores per inch):10/20/30/40

Compression Strength (Room Temperature) :≥0.8Mpa

Volume Density: 0.36-0.5g/cm3

Thermal Shock Resistance:1100°C to room temperature 6 times

COMMON SIZES:
7x7x2" (178x178x50mm)
9x9x2" (229x229x50mm)
12x12x2" (305x305x50mm)
15x15x2" (381x381x50mm)
17x17x2" (432x432x50mm)
20x20x2" (508x508x50mm)
23x23x2" (584x584x50mm)

*Other sizes can be customized upon request.

Q: The ultrasonic wave of ceramic filter is not good. What's going on?: The earliest filtration was mostly gravity filtration, which was followed by pressure filtration to increase the rate of filtration, followed by vacuum filtration. The drum vacuum filter invented in the early twentieth Century realized the continuous operation of the filter. Since then, various types of continuous filters have appeared. Intermittent operating filters (such as plate and frame press filters) are developed for automatic operation, and the filtration area is becoming larger and larger. In order to obtain the filter residue with low moisture content, the mechanical press filter has been developed.

Q: Influence factors of ceramic filter: (1) the particle size and the distribution of the material match the microporous of the ceramic filter plate. Although the ceramic filter plate aperture is bigger, easy to suck the pulp, but easy to cause the ceramic filter board to block up.(2) the ceramic filter plate with the same ceramic filter plate with high pore permeability and high water permeability is selected with high water permeability and good slurry absorption performance. The spindle speed is slow, the formation time of growth in the area of vacuum filter cake, production capacity increased gradually, but because the unit time of grout thickness and spindle speed slow is proportional to, so the ceramic filter capacity in a range of showing the highest.

Q: What's the reason for high water content in filtration copper concentrate?: Vacuum: about -0.08MPaIf the vacuum required to consider other factors; such as the vacuum degree is not up to even only about -0.05MPa, it should be related to pipeline inspection of vacuum system leakage, vacuum pump damage, distribution valve failure, ceramic plate breakage, ceramic plate connecting pipe leakage may cause the vacuum is not up to, to achieve early detection and early treatment.

Q: Common troubles of ceramic filter: Ultrasonic cleaning, ceramic filter plate cleaning is not clean. The main reason is that the power box is faulty, the power supply is burned out, the line is aging, the energy head is burned out, the ultrasonic box is broken down, and the water level in the pulp tank is too low;

Q: Microporous ceramic filter plate cleaning: In order to avoid the possibility of plugging, ceramic filter plates with suitable aperture range of different manufacturers can be selected.

Q: Ceramic filter capacity.: You ask too general, to say processing capacity (ie capacity), at least to provide material conditions, such as: material name, concentration, particle size distribution. In addition, the basic conditions of equipment operation should be taken into account.

Q: Does the ceramic factory use hydrochloric acid?: For the use of a long time, the method 1, the effect is still no significant improvement, that is how to plug the ceramic filter plate regeneration? The ceramic filter plate with uneven or non sucking slurry can be removed, and oxalic acid or other acid liquid with certain concentration and certain temperature can be taken together to dredge the microporous of the ceramic filter plate. (do not recommend sulphuric acid)

Q: Ceramic filter cleaning, sulfuric acid cleaning: Can be washed with chromic acid lotion. The effect is better

Q: What is the reason that the whole ceramic filter does not attract ore?: After the joint cleaning, 0~2 hours of suction effect may be good, 2~4 may drop slightly, 4 hours later will become worse and worse, or even suck. This case should first check the backwash water pressure (instantaneous maximum pressure should not be less than 0.08MPa) is to meet the requirements, should also advance down (to ensure normal and ultrasonic cleaning combined with nitric acid dosage sufficient) and prolong the cleaning time.

Q: What about the leakage of the ceramic filter static and dynamic sealing points?: The filtrate pump works to drain or recycle the water that has been pumped out. 6 、 cleaning system work, cleaning system includes backwashing (water pump pressure or height difference pressure), acid liquid (metering pump, automatic acid injection), ultrasonic (ultrasonic work), etc.. 7 、 control system and other electrical systems. In addition, the filter cake which is absorbed and dried on the ceramic filter plate is unloaded automatically by the scraper and then falls on the belt conveyor, and is conveyed to the concentrate storage yard by a belt conveyor. Other questions about ceramic filter, welcome to chat with me or look at my head

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