• 3D Printing Graphite Electrodes for Industrial Silicon Production - UHP with Nipples System 1
  • 3D Printing Graphite Electrodes for Industrial Silicon Production - UHP with Nipples System 2
3D Printing Graphite Electrodes for Industrial Silicon Production - UHP with Nipples

3D Printing Graphite Electrodes for Industrial Silicon Production - UHP with Nipples

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Loading Port:
Tianjin
Payment Terms:
TT or LC
Min Order Qty:
20 m.t.
Supply Capability:
3000 m.t./month

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Specifications 

Industrial Silicon Producing Graphite Electrodes UHP with Nipples
1.Diameter: 200 to 700mm 
2.Length: 1600 to 2400mm 
3.Nipple:3-4TPI

 

Industrial Silicon Producing Graphite Electrodes UHP with Nipples

1. Grade: RP, HP, UHP, SHP, RPI

2. Diameter: 200 to 700mm at your choice.

3. Length: 1600 to 2400mm at your choice.

4. Nipple: 3-4 TPI

5. Fine mechanical strength and machining quality, low specific resistance, high temperature and oxidation resistance

6. Low price and timely delivery.

 

Feature

Industrial Silicon Producing Graphite Electrodes UHP with Nipples

Grades: RP, RPI, HP, SHP, UHP

 All graphite electrodes are offered with tapered nipples, i.e. 3 or 4 threads per inch, and meet the internationally accepted tolerances as per NEMA CG 1/ IEC 60239 / JIS R7201 standards. 

UHP 

Physical and chemical index

Item

Unit

Nominal   Diameter(mm)

YB/T4088-2000

Typical   Values

Industry   Standard

300-400

450-550

350-550

Resistance

Electrode

ohm

≤6.2

≤6.5

4.6-6.2

Nipple

≤5.5

≤5.5

3.5-4.5

Bending   Strength

Electrode

Mpa

≥10.5

≥10.0

≥11.0

Nipple

≥16.0

≥16.0

≥18.0

Elastic   Modulus

Electrode

Gpa

≤14.0

≤14.0

≤13.0

Nipple

≤18.0

≤18.0

≤17.0

Density

Electrode

g/cm3

≥1.65

≥1.64

1.65-1.72

Nipple

≥1.72

≥1.70

1.75-1.82

Ash   content

Electrode

%

≤0.3

≤0.3

≤0.3

Nipple

CTE(100-600)

Electrode

10-6/C

≤1.5

≤1.5

1.20-1.40

Nipple

≤1.4

≤1.4

1.10-1.30

Image

Industrial Silicon Producing Graphite Electrodes UHP with Nipples

Industrial Silicon Producing Graphite Electrodes UHP with Nipples

Industrial Silicon Producing Graphite Electrodes UHP with Nipples

 

FAQ:

Industrial Silicon Producing Graphite Electrodes UHP with Nipples

1. Why it is essential to select electrode carefully for each particular furnace?

The primary factor is the maximum current intensity of the furnace. However, other conditions should also be considered, such as the characteristics of the furnace, type of charge, tap to tap time, oxygen blowing, mechanical requirement, furnace regulation, etc.Generally, specifications for electrodes of most grades have been standardized. Variation of physical characteristics with temperature, however, should be taken into account whenever using the electrodes.

Precautions to the use of graphite electrodes

2. Why it is essential to not to fit electrodes and nipples made by different manufacturers together?

The capacities of the furnace and the transformer determine whether the grade and diameter of the electrode are suitable to the furnace or not.

In order to prevent the electrode column from being hit by the collapsed furnace loads, large and heavy scraps should be loaded onto the bottom of the furnace. Do not put significant quantity of insulating materials such as lime and so on just under the electrode column, otherwise it would be difficult to power on the electrode column, or even break it.

electrode column may be hurt when it moves up and down if the furnace cover is out of the position.

When making a connection, lost or damaged pitch plugs must be replaced.

The reason must be found out if a gap appears between two electrodes after connection. The electrode column can only be loaded after the gap being eliminated.

The electrode column must be strictly perpendicular to the ground lever. Oblique column is not allowed during operation.

The holder must be placed between the two safety marks on the top electrode, otherwise the column may be broken.

Generally, different manufacturers may make their electrodes with different raw materials and processes, therefore the physical and chemical properties of their electrodes are usually different. Please do not fit electrodes and nipples made by different manufacturers together.

 

Applications

Industrial Silicon Producing Graphite Electrodes UHP with Nipples

Electrodes in electric arc furnace and ladle refining furnace for steel making;

Electrodes in electric smelting furnace for producing industrial silicon, yellow phosphorus, corundum and so on.

 


Q: What is the striking electrode in the die making? Where is the technical point?
The electrode in die processing is edm.The discharge produces sparks and forms a "corrosion" to the other pole. The method of machining parts (dies) using this phenomenon is called edm.
Q: Thermal expansion coefficient of graphite
In the graphite electrode, the national standard, the volume density in more than 1.60 of both high power graphite electrode, of course because of the national standard index is low now, the volume density of normal power graphite electrode factory can reach 1.65, such as Chengde and long carbon factory.
Q: Will the concentration of electrolytic sodium sulfite be increased with graphite as electrode?
Not alwaysIt depends on the rate of electrolyzed water or the rate at which sodium sulfite is oxidized.
Q: Will the brush grease not short-circuit the commutator?
Graphite, on the other hand, has good lubrication. The graphite base electrode will form a layer of carbon film when it rotates on the surface of the motor commutator. It can reduce the friction coefficient between the brush and the commutator and reduce the wear of the commutator effectively.
Q: Specification for graphite electrodes commonly used in steel works
General specification for graphite electrode diameter Phi 300 Phi 500mm, Phi Phi 550 - the current usage of 800mm graphite electrodes is also great, the graphite electrode length was between 1600 and 2700mm.
Q: The difference between graphite electrode and graphite rod
The two materials are different.Graphite electrode is mainly in the petroleum coke and needle coke, coal tar pitch as binder, calcination, mixing, kneading, pressing, baking and graphitization, and made the processing machine, is a conductor in an electric arc furnace to form arc release electricity for heating and melting of the charge, according to the quality index level, can is divided into ordinary power, high power and ultra high power.
Q: Graphite powder produced by graphite electrode and what we usually call graphite is a kind of thing?
In the electric arc furnace, the electric energy is released in the form of an arc, and the conductor is heated and melted. According to the quality index, the conductor can be divided into ordinary power, high power and ultra high power.
Q: Do electroplating experiments, graphite as an electrode, graphite how to pre process to ensure that the coating will not fall, resulting in increased color of the solution
Both of these will be a little bit absorbed, when plating, the anode and anode inside the syrup will run on the negative pole,
Q: Can high-purity graphite be used as an electrode?
The utility model has the advantages of small density and suitable tool electrodes for processing large parts or moulds, and the whole quality is small.
Q: What is the composition of petroleum coke and what is its use?
Mainly used for making carbon products, such as graphite electrodes, anode arc, steel, non-ferrous metals, with aluminum for use; silicon carbide products, such as grinding wheel, rubber, sandpaper; producing goods for the production of synthetic fiber, calcium carbide acetylene and other products; also can be used as fuel for fuel, but for grading impact for grinding superfine grinding, through the JZC-1250 device can be made of coke powder after combustion, using coke powder as fuel is mainly some glass factory, coal water slurry plant etc..

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