welded steel pipe external coating

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Specifications

water pipeline inner-layer tape
1 Butyl rubber as adhesive
2. SGS test report and DVGW certificate
3. corrosion protection

water pipeline inner-layer tape

State-of-the-Art Pipeline Protection for All Climates & Environments

System description:

WATER PIPELINE Inner -layer tape also be called pipe wrap anti-corrosion tape, polyethylene wrap tape.

water pipeline Inner-layer tapeT100 is engineered to assure a high bond to the primed pipe surface with excellent conformability characteristics, aggressive adhesive for corrosion protection and repair of main line coatings.

Inner-layer tapeT100 series is cold applied tape coating system for corrosion protection of Oil, Gas, Petrochemical, and Waste Waterburied pipeline, pipe can be buried, also can be underground ,overhead ,onshore and offshore .

Structure of water pipeline inner wrap tape
The specification of the tape consists of two layers, adhesive layer and film backing
Adhesive: butyl rubber
Film backing: Special blend of stabilized polyethylene

Features & Benefits

Provides a permanent bond to the primed steel pipes surface and provides protection against chemical electrolytic corrosion for underground pipelines.
long term corrosion protection
Worldwide reference lists. Established in-ground history
High chemical resistance under service temperature.
Outstanding electric property and permanent adhesion.
Cold applied, No release liner. Makes installation fast and easy.
Complies with EN-DIN 30672 and AWWAC-214 international standards and also ASTM standards.
Be used for water pipeline corrosion protection

System Properties

Type	T138	T 150		T165	T180	T 250	T265	T280
Thickness	15mil 0.38mm	20mil 0.508mm		25mil 0.635mm	30mil 0.762mm	20mil 0.508mm	25mil 0.635mm	30mil 0.762mm
Backing	9mil 0.229mm	9mil 0.241mm		10mil 0.25mm	10mil 0.25mm	15mil 0.38mm	20mil 0.508mm	25mil 0635mm
Adhesive	6mil 0.152mm	11mil 0.279mm		15mil 0.381mm	20mil 0.508mm	5mil 0.127mm	5mil 0.127mm	5mil 0.127mm
When used for ductile iron pipes inner layer 980-20 or 980-25 and outer layer 955-20 or 955-25 are recommended.
Elongation	³300%					³400%
Tensile Strength	55 N/cm					70 N/cm
Color	Black					White
Peel Adhesion to Primed Pipe			33 N/cm
Dielectric Strength			30 KV
Dielectric Breakdown			26 KV/mm
Cathodic Disbandment			0.24 in radius 6.4 mm
Water Vapor Transmission Rate			< 0.1%
Volume Resistivity			2.5 x 10¹⁵ ohm.cm
Impact resistance			5.5Nm
Penetration Resistance			<15%
Performance			AWWA C-209,ASTM D 1000,EN 12068

Order information

Length	100ft(30 M),200ft(60 M),400ft(120 M),800ft(240 M)
Width	2’’(50mm),4’’(100mm),6’’(150mm),17’(450mm),32’’(800mm)

Q: How are steel pipes threaded for connection?: Steel pipes are threaded for connection using a threading machine or a die. The pipe is clamped securely into the machine, and a rotating die is then used to cut threads into the pipe's surface. This process creates the necessary grooves and ridges that allow the pipes to be securely connected together.

Q: What is the average lifespan of a steel pipe?: The average lifespan of a steel pipe can vary depending on various factors such as its quality, usage conditions, maintenance, and exposure to external factors. However, on average, a properly installed and maintained steel pipe can last anywhere from 20 to 100 years or more.

Q: Are steel pipes suitable for nuclear power plants?: Yes, steel pipes are suitable for nuclear power plants. Steel pipes are commonly used in nuclear power plants due to their high strength, durability, and resistance to high temperatures and pressures. They are used for various applications such as transporting coolant, steam, and other fluids within the plant. Additionally, steel pipes can be fabricated to meet specific requirements and withstand the harsh operating conditions of nuclear power plants, making them a reliable and suitable choice for this industry.

Q: Are steel pipes suitable for underground drainage systems?: Yes, steel pipes are suitable for underground drainage systems. They are commonly used in such systems due to their durability, strength, and resistance to corrosion. Steel pipes can effectively handle the pressure and flow of water and other fluids, making them a reliable choice for underground drainage.

Q: What is the impact of temperature on steel pipes?: The significance of temperature on steel pipes cannot be underestimated, as it can bring about both positive and negative consequences. When exposed to high temperatures, steel pipes undergo thermal expansion, which can result in distortion or buckling. This expansion also has the potential to affect joints and connections, leading to leaks or failures. Hence, it is imperative to take into consideration the coefficient of thermal expansion during the design and installation of steel pipes in environments with elevated temperatures. Conversely, steel pipes possess remarkable thermal conductivity, enabling them to endure high temperatures without substantial deterioration. This characteristic renders them suitable for applications where heat transfer is of utmost importance, such as in industrial processes or heating systems. Extreme cold temperatures also pose a threat to steel pipes. Freezing conditions cause water or other fluids within the pipes to expand, resulting in cracks or bursts. This can lead to leaks, fluid loss, and potential harm to surrounding structures. Consequently, it is necessary to implement appropriate insulation and preventive measures to ensure the integrity of steel pipes in cold environments. Moreover, temperature fluctuations can impact the mechanical properties of steel, including its tensile strength and toughness. Prolonged exposure to elevated temperatures can cause a phenomenon known as thermal degradation, which diminishes the steel's strength and renders it more susceptible to deformation or failure. In conclusion, temperature exerts a significant influence on steel pipes, affecting their structural integrity, thermal performance, and mechanical properties. Proper design, insulation, and maintenance are crucial to guarantee the safe and efficient operation of steel pipes under varying temperature conditions.

Q: How are steel pipes used in fire protection systems?: Steel pipes are an integral part of fire protection systems, primarily used for the distribution of water or other fire suppressants in buildings. These pipes are known for their strength, durability, and resistance to high temperatures, making them ideal for withstanding the intense conditions of a fire. In fire protection systems, steel pipes are commonly used to create a network of pipes that deliver water to sprinkler heads or fire hydrants throughout a building. This network ensures that water is readily available to suppress or extinguish a fire in case of an emergency. One of the key advantages of steel pipes in fire protection systems is their ability to withstand the high pressure and flow rates required for effective fire suppression. Steel pipes can handle the forceful water flow needed to quickly and efficiently distribute water to the affected areas, helping to control and extinguish the fire as soon as possible. Additionally, steel pipes are resistant to corrosion, which is essential for maintaining the integrity of the fire protection system over time. Corrosion can weaken pipes, leading to leaks or even complete failure, which can be catastrophic in a fire situation. Steel pipes, however, have a longer lifespan and require less maintenance compared to other pipe materials, ensuring the system remains reliable and functional for years to come. Furthermore, steel pipes are often used in fire protection systems due to their fire resistance properties. Steel is inherently fire-resistant, meaning it can withstand high temperatures without deforming or losing its structural integrity. This is crucial in fire protection systems as it allows the pipes to remain intact and continue delivering water even in the midst of a fire, ensuring the safety of occupants and minimizing damage to the building. In summary, steel pipes play a vital role in fire protection systems by ensuring a reliable and efficient distribution of water or fire suppressants. Their strength, durability, resistance to high temperatures, and corrosion resistance make them an ideal choice for effectively combating fires and safeguarding lives and property.

Q: What are the different methods of threading steel pipes?: There are several methods of threading steel pipes, including manual threading, machine threading, and dielectric threading. Manual threading involves using a manual pipe threader or a handheld die to create the threads on the pipe. Machine threading, on the other hand, utilizes power-driven machines that can thread multiple pipes simultaneously, increasing efficiency and accuracy. Dielectric threading is a specialized method that uses a high-frequency electrical current to generate threads on the pipe, which is commonly used for stainless steel pipes.

Q: How can steel pipes be protected from corrosion?: Steel pipes can be protected from corrosion through various methods such as applying protective coatings, using cathodic protection techniques, implementing proper maintenance and inspection procedures, controlling water chemistry, and utilizing corrosion inhibitors.

Q: What are the common methods for inspecting the integrity of steel pipes?: To inspect the integrity of steel pipes, various methods are employed. These methods play a vital role in identifying any faults or weaknesses in the pipes that could jeopardize their structural soundness and potentially result in failures or leaks. 1. Visual Inspection: This method involves a visual examination of the external surface of the steel pipe by an inspector. The purpose is to spot any signs of damage, such as corrosion, cracks, or deformities. Although it is a quick and cost-effective approach, it may not be sufficient to detect internal defects. 2. Ultrasonic Testing (UT): UT is a non-destructive testing method that utilizes high-frequency sound waves to identify flaws in steel pipes. A transducer emits ultrasonic waves into the pipe, and any waves that bounce back are analyzed to detect defects like cracks or voids. UT is effective for inspecting both the internal and external aspects of the pipe and can provide precise measurements of defect size and location. 3. Magnetic Particle Inspection (MPI): MPI is primarily employed to detect surface or nearby surface defects in ferromagnetic materials like steel. Magnetic particles are applied to the pipe's surface, and if there is a defect, these particles will gather around it, creating a visible indication. MPI is particularly useful in identifying cracks and other discontinuities that may not be easily visible to the naked eye. 4. Radiographic Testing (RT): RT involves the use of X-rays or gamma rays to examine the internal structure of steel pipes. These rays pass through the material, and an image is recorded on a radiographic film or a digital detector. This method is effective in detecting internal defects such as cracks, voids, or inclusions. However, it necessitates proper safety measures due to the use of radiation. 5. Eddy Current Testing (ECT): ECT is a non-destructive testing method that relies on electromagnetic induction to assess the integrity of steel pipes. An alternating current is passed through a probe, generating an electromagnetic field. Any alterations in the material's electrical conductivity or magnetic permeability caused by defects are detected by the probe, providing information about the pipe's condition. These represent some of the commonly used techniques for inspecting the integrity of steel pipes. Each method possesses its own advantages and limitations, and the choice of inspection method depends on factors such as the type of defect to be identified, access to the pipe, and budgetary considerations. Regular inspection and maintenance using these methods are crucial to ensure the secure and dependable operation of steel pipe systems.

Q: What is the abrasion resistance of steel pipes?: Steel pipes have a relatively high resistance to abrasion. They possess exceptional strength and durability, rendering them resilient against the detrimental effects of friction and impact. This quality positions steel pipes as a prime option for various industries and applications that frequently encounter abrasion, such as mining, oil and gas, and the transportation of abrasive substances. Furthermore, steel pipes can be fortified with coatings or linings to enhance their resistance against abrasion, tailored to meet the unique demands of each application. In conclusion, steel pipes present a dependable and enduring solution for effectively managing abrasive materials and environments.

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