• Raw Materials for Refractory:Magnesite BOF Gunning Material System 1
Raw Materials for Refractory:Magnesite BOF Gunning Material

Raw Materials for Refractory:Magnesite BOF Gunning Material

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Magnesite unshaped products  

   Gunning material for tundish

specification

Chemical composition( % )

MgO

CaO

SiO2

≥ 80

≤ 2

≤ 8

Size  (mm)

0-3

Bulk density (g/cm3)
110
℃× 24h

≤ 2.5

Cold crushing strength (MPa)
110
℃× 24h
1550 ℃× 2h

≥ 8

Linear change after burning (%)
1550
℃× 2h

-3

   Gunning mix

Type

Chemical composition( % )

MgO

CaO

C

SiO2

Patching mix for tapping hole

85

6

8

3

Stuffing material for tapping hole

36

≥ 5

30

   Gunning mix for electric furnace

Chemical composition( % )

SiO2

MgO

5.50

83

   Ferroalloy ramming mass

Chemical composition(%)

MgO

CaO

Fe2O3

Al2O3

SiO2

IL

85

6-8

4-6

0.5

1.2

0.5

   Gunning mix for converter

Chemical composition( % )

MgO

82

SiO2

5.5

large area patching mix for converter

Specification  

Chemical composition (%)

MgO

SiO2

C

≥ 73

≤ 2

≥ 8

Size ( mm )

0-10

Bulk density(g/cm3)800 ℃

≥ 2.3

Compression strength( MPa )after heat treatment800 ℃

≥ 10

Production Technics:

1.Based on high pure magnesia, as the main raw material;

2.adding various compound anchoring agent, ;

3.By mixing and refining.

Production Features:

1.High refractoriness ,excellent resistance for spall , high tap density

2.Easy to spry and sinter, Adhesive rate reach 94% , low rebounding ;

3.Long service life ,once can last 10-24 hours ;

4.Minimum pollutants

Construction method :

1.using quantity:for 30 tons converter, one ton /time

2.Using method : to fill  Gunning Mass into the spraying tank (compressed air without water under 2.2-0.4pa ); and then spray to the part need to be repair .

3.After spraying , there will be 20 minutes for sintering ;

4.Note: if somewhere occur weak situation,must stick the brick firstly ,and then spray again .

Q:Which kind of external wall fire barrier zone material is better?
The following types are: rock wool, aerated concrete, phenolic aldehyde and foam cement rock wool fire barrier zone "rock wool board" mainly uses water-repelling rock wool board produced by pendulum method as thermal insulation layer materia, and connecting and fixing base wall by binding and nail bonding, it is composed level A non-combustible building energy efficiency thermal insulation system by plastering layer composed by plastering mortar and glass?fiber mesh and decorative mortar finishing layer or coating. Good air permeability
Q:How many kinds of fireproof materials are there in the market?
rock wool board? inorganic thermal insulation mortar? glass wool board? expanded glass? ceramic foam plate? sand aerated concrete? haydite concrete? foam cement? vitrified micro bubble panel
Q:What's the A class fireproof and thermal inuslation matertial for external wall?
First, external wall thermal insulation material: 1. silicate insulation material; 2. glue powder polyphenyl granule; 3. cement cystosepiment with the use of steel wire gauze (polystyrere); 4. extruded sheet; Second, roofing materials: 1. xps extruded sheet; 2. EPS foam board; 3. perlite and perlite brick; 4. vermiculite and vermiculite brick; Third, materials for heating power and air conditioners: polyurethane, rubberplastic sponge, polyethylene, polystyrene foam, glass wool, rock wool; Fourth, steel structure material: polystyrene, extruded board, polyurethane board, glass cotton lap felt, etc.
Q:What thickness is needed of the ultra-thin fireproof paint with a fireproof time of 2.5 hours?
There are two kinds: 1, the thickness of the plate is between 20 ~ 50 mm with composite structure 2, sheet thickness is between 6 ~ 15 mm calcium silicate fire prevention board.
Q:What is the function of refractory material?
Refractory is a basic material in the field of high temperature technology. Generally, the refractory is used as structural material or lining to resist high temperature in various thermal equipment and high temperature container. In the iron and steel industry and metallurgy industry, coke ovens are mainly composed of refractory materials. Various refractories that meet the requirements are essential in blast furnace for ironmaking, hot stove, all kinds of steel-making furnaces, soaking furnace and heating furnace. Not only the die casting for molten steel needs lots of refractory materials, but also the continuous casting needs some high-quality refractory materials. Without high-quality refractory materials, external refining is also not impossible to achieve. Statistics show that the steel industry is the sector that needs the most refractory. Pyrometallurgy and thermal processing of ferrous metal also needs refractories. All high-temperature furnaces or lining in construction materials industry or other high temperature industries that produce silicate products such as glass industry, cement industry, and ceramics industry must be constructed with refractory materials. All kinds of roasting funaces, sintering funaces, heating furnaces, boilers, flues, chimneys and protective layers in chemical, power and machinery manufacturing industry need refractories. In short, when some kind of structures, devices, equipments or vessels are used under high temperature, they all should utilize refractory to resist the high temperature because those materials will deform, soften and fuse or will be eroded, scoured or broken due to the physical, chemical, mechanical effects, which may stop the operation, affect the production, contaminate processed objects and impact the quality of products.
Q:what's the varieties of fire-proof?sealing?material?
ATD-AB, organic fire-proof caulking, fire retardant bag, fire retardant net, fire retardant ring, fire barrier wrap, fireproofing sealing strip, flexibility fireproofing coiled material, fireproof glue, etc., fireproofing sealing materials currently on the market can be divided into two types, one is the traditional type: flexible organic caulking, WXY-II, fire retardant bag, fire?bulkhead, cable refractory coating; there are some new materials used in large-scale projects: fireproofing coating board system (fireproofing coating board, intumescent fireproof sealing tape, elastic fireproof sealant, Waterborne Fire-retardant Coating), fire retardant module system (fire retardant module, sealing gum, cable refractory coating), fireproofing plaster system (fireproofing plaster, sealing gum, cable refractory coating).
Q:What is the particle size of boron carbide for refractories?
0.3-0.5% is OK, but also with other additives, such as aluminum powder, silicon powder, magnesium alloy powder and so on. To achieve good results.
Q:who knows the fire resistant levels of fireproofing glass?
According to the fire resistance levels, it can be divided into three categories: Class A: a kind of fireproofing glass that can satisfy the requirements of refractory integrity, refractory and thermal insulation at the same time. Including composite flameproof?glass and perfusion type fireproofing glass . This kind of glass has the properiyies of transmittance, fireproofing ( smoke insulation, fireproofing, and keeping out thermal radiation), sound insulation, shock resistance, and it's suitable for steel and wooden fire door of building decoration, windows, varnishing, partition walldaylighting?roof,ceiling?screen,perspective floor and other construction components demading for transparency and fireproofing. Class B: Marine fireproofing glass, including porthole fireproofing glass and rectangular window fireproofing glass, surface glass pane is tempered safety glass, the inner surface glass pane material can be arbitrary selection. Class C: it's a kind of monolithic fireproofing glass that only satisfies the requirements of refractory integrity. This kind of glass has characteristics of transmittance, fireproofing, smoke insulation and high strength,etc. It's suitable for fireproofing glass partition wall, fire Windows, outside curtain wall and other places without insulation requirements.
Q:Introduction to refractory material
Refractory material refers to inorganic non-metallic materials with refractoriness of no less than 1580℃. Refractoriness refers to the centigrade temperature of refractory cone sample in the case of no load when resisting high temperature without softening. But the refractoriness alone cannot descript the refractory material, thus 1580℃ is not absolute. Now refractory material is defined as material used in high temperature allowed by its chemical properties. Refractory material is widely used in metallurgy, chemical industry, petroleum, machinery manufacturing, silicate and power industrial area, of which the application in metallurgy accounts for the largest part of 50% ~ 60% of total output.
Q:What are included in wall fireproofing material?
Wall fireproofing materials include dry wall and gypsum block. Dry wall is made into board material through process by using building plaster as main material, adding an appropriate amount of additive and fiber to make board core and using tailor-made board paper as protection surface. Dry wall ia characterized by light weight, sound insulation, heat insulation, strong processing performance and easy construction method. Gupsum block is lightweight building plaster product made by using building plaster as main raw material, adding water, stirring, moulding by casting and drying. Fiber reinforced material or lightweight?aggregate are allowed to add during the production and foaming?agent can also be added. It is soundproof, fireproof, convenient to construct and many other advantages. It is a kind of new wall material with low carbon, environmental protection, health and in line with the development requirements of the times.

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