• Raw Materials for Refractory:Calcined Bauxite Clinker-Rotary Kiln Bauxite System 1
  • Raw Materials for Refractory:Calcined Bauxite Clinker-Rotary Kiln Bauxite System 2
  • Raw Materials for Refractory:Calcined Bauxite Clinker-Rotary Kiln Bauxite System 3
  • Raw Materials for Refractory:Calcined Bauxite Clinker-Rotary Kiln Bauxite System 4
  • Raw Materials for Refractory:Calcined Bauxite Clinker-Rotary Kiln Bauxite System 5
Raw Materials for Refractory:Calcined Bauxite Clinker-Rotary Kiln Bauxite

Raw Materials for Refractory:Calcined Bauxite Clinker-Rotary Kiln Bauxite

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Calcined Bauxite Clinker-Rotary Kiln Bauxite

1.Structure of Calcined Bauxite Description

Calcined bauxite is one of the principal ore of aluminum. Calcined bauxite contains hydrous aluminum oxides and aluminum hydroxides, formed through the laterization of aluminous rocks in tropical and subtropical areas .calcined bauxite is obtained by calcining (heating)superior grade bauxite at high temperature (from 85OC to 1600C) .this removes moisture thereby increasing the alumina content. compared to an alumina content of about 57%to 58%in raw bauxite, calcined bauxite has an alumina content of 84%to88%.the heating is carried out in rotary kilns

 

2.Main Features of the Calcined Bauxite

Calcined bauxite is one of the principal ore of aluminum. Calcined bauxite contains hydrous aluminum oxides and aluminum

hydroxides, formed through the laterization of aluminous rocks in tropical and subtropical areas .Calcined bauxite is obtained by calcining (heating)superior grade bauxite at high temperature (from 85OC to 1600C) .This removes moisture there.By increasing the alumina content,compared to an alumina content of about 57%to 58% in raw bauxite, calcined bauxite has an alumina content of 84%to88%.The heating is carried out in rotary kilns. 

3.Main usage of the Calcined Bauxite

(1) aluminium industry. Used in national defense, aerospace, automotive, electronics, chemical industry, daily necessities, etc. 
(2) precision casting. Alumina clinker made after the mould precision casting processed into fine powder. Used in military industry, aerospace, communications, instrumentation, machinery and medical equipment department. 
(3) is used for refractory products. High bauxite clinker refractoriness is as high as 1780, chemical stability strong, and good physical properties. 
(4) aluminum silicate refractory fiber. With light weight, high temperature resistance, good thermal stability, low thermal conductivity, heat capacity is small and the advantages of resistance to mechanical shock. Used in iron and steel, nonferrous metallurgy, electronics, petroleum, chemical, aerospace, atomic energy, defense and other industries. 
(5)  in magnesia and bauxite clinker as raw materials, add the appropriate binder, used for pouring ladle whole ladle lining has particularly good effects. 
(6)   manufacture alumina cement, abrasive materials, ceramic industry and chemical industry can be aluminum of various compound.

 

4. Calcined Bauxite Images

 

Calcined Bauxite Clinker-Rotary Kiln Bauxite

Calcined Bauxite Clinker-Rotary Kiln Bauxite

5. Calcined Bauxite Specification

 

Grade/Item

Chemical composition %

Bulk density g/cm³(min)

Water absorption%

 AL2O3

 Fe2O3

Ti02

CaO+MgO

K20+Na20

GAL-88

>=88

<=1.5

<=4.0

<=0.4

<=0.4

>=3.15

<=4

GAL-85

>=85

<=1.8

<=4.0

<=0.4

<=0.4

>=3.10

<=4

GAL-80

>=80

<=2.0

<=4.0

<=0.5

<=0.5

>=2.90

<=5

GAL-70

>70--80

<=2.0

-

<=0.6

<=0.6

>=2.75

<=5

GAL-60

>60--70

<=2.0

-

<=0.6

<=0.6

>=2.65

<=6

GAL-50

>50--60

<=2.5

-

<=0.6

<=0.6

>=2.45

<=6

 

 

6.FAQ of Calcined Bauxite

1). Q: Are you a factory or trading company?

A: We are a factory.

2). Q: Where is your factory located? How can I visit there?

A: Our factory is located in ShanXi, HeNan, China. You are warmly welcomed to visit us!

3). Q: How can I get some samples?

A: Please connect me for samples

4). Q: Can the price be cheaper?

A: Of course, you will be offered a good discount for big amount.

 

Q:What are the fireproofing materials of the external wall included?
According to the external wall thermal insulation materials, the external insulation materials is in general divided into Class A and Class B. The A class is non-combustible material. The B class is combustible materials. The fire disasters of the CCTV building and Shenyang hotel are both caused by the B level materials. Generally, the A level material will be used, and some prices are even cheaper than the B-grade material. A level is roughly divided into thermal?mortar, phenolic foam Board, rock wool board, foam cement board, and so on. I hope my answer will help you!
Q:What kind of refractories do the anode baking furnace use?
Use refractory bricks.
Q:How to divide the materials according to the National Fireproofing Material Standard?
according to China's national standard GB8624-97, the combustion performance of construction materials can be divided into several classes: Class A: Incombustible building material: Almost no burning material. Class B1: nonflammable building material: nonflammable material has a good flame resistance effect. when it meet the open fire in the air or burnd at high temperature, it is difficult to spread quickly, and when the fire source is removed, the combustion stop immediately. Class B2: flammable building material: flammable material has a good flame resistance effect. when it meets open fire in the air or at high temperature, it will immediately burst into flames and easily cause fire spread, such as wooden column, timber roof truss, timber beam, and wooden stairs,ect.. Class B3: inflammable building material: No flame resisting effects, highly flammable, high fire risk.
Q:How to divided the grade of external wall thermal insulation materials?
Synthesized the three versions of GB8624 (1997,2006,2011), external wall thermal insulation fire?rating can be basically divided into: A1, A2, B1, B2, B3 and other levels. There are many technical indicators to make specific division, but I partly cannot report for a while, because it is very professional and technical. I hope I can help you!
Q:What is the most reasonable drying heating curve of magnesia refractories? Products of less than 0.5T
The material is very troublesome, it might crack horrendously if not baked well and all of them may be scraps after being took out from the furnace. Magnesia hydration is inevitable during the baking process. As volume expansibility of magnesite reaches 200%, so it is easy to crack. The key to bake is to quickly rule out the water vapor in furnace, especially within 150 degrees Celsius. After quickly ruling out the water vapor in furnace to avoid excessive reaction with magnesia of 150 degrees, it can be operated in accordance with convention. In addition, you should pay attention to the heat sources, for which i recommend electrical and coke to avoid generating a lot of water vapor during the natural gas combustion process which will worsen the situation.
Q:How many refractories are there for boiler above 1200 ℃?
In addition to refractory brick, refractories include refractory concrete (refractory cement+aggregate), fire-resistant insulating layer (refractory cement+vermiculite powder or refractory cement + diatomaceous earth) and the like. Refractories often used are azs brick, corundum brick, direct-bonded?magnesia-chrome?bricks, carborundum brick, silicon nitride bonded silicon carbide brick, nitride, silicide, sulfide, boride, carbide and other nonoxide refractory materials, calcium oxide, chromium hemitrioxide, aluminium oxide, beryllia and other refractories. Thermal insulation refractory materials often used are diatomite product, asbestos product, insulation?board,etc. Unshaped refractories often used are repairing?mass, ramming?mass, castable refractory, plastic refractory, refractory mortar, refractory gunning mix, sling refractory, refractory coating, lightweight refractory?castables, stemming, etc.
Q:What kinds of refractory materials that uses a-Al2o3 powder? What are the purpose of it?
04La-Al2O3 powder is a alumina powder whose raw material is industrial aluminum oxide which has been calcined at high temperature. It is a good polishes for ceramics and jade, meanwhile, it is also an important raw material for high-end refractory materials. The technical indicators parameters A1023 mark A1535 chemical composition AL2O3≥ 99.92 3%, ≥ 3.10FE203≤ 0.799 Refractory calcined alumina powder (a-Al2O3) 1.2 true density (g & # 47, by fully ground powder made of different fineness .O.10 0.07 0.04NA2O≤ 0.93a-Al2O3 (%) ≥ 95 95 primary crystallization average grain (um) 2 ~ 3 3 ~ 5 average particle size (um) 40 ~ 602.6SIO2≤ 0.1 0.15B2O3≤ - 0, glass, engineering ceramics typical use electronic ceramic insulating ceramic refractory ceramic wear 3
Q:The mechanism and function of antioxidants in carbon containing composite refractories are briefly described.
Mechanism analysis of silicon actionWhen silica fume is added to the carbon composite refractory, the phase changes and chemical changes are as follows:<1> Si (s) +C (s) =SiC (s) Delta G ~ =-522+1.50T (kJ)<2> Si (s) +MgO (s) =Si (g) +Mg (g) Delta G ~ =203.9-0.13T (kJ)<3> 2Si (s) +CO (g) =SiC (s) +SiO (g) Delta G ~ =-963.2+0.31T (kJ)<4> SiC (s) +CO (g) =SiO (g) +2C (s) Delta G ~ =81.47-0.15T (kJ)<5> SiO (g) +CO (g) =SiO2 (s) +C (s) Delta G ~ =-668.8+0.33T (kJ)From the above diagram and the reactions seen at high temperatures has joined the Si SiO and Mg volatiles, but <4> and <5> reaction have played a role in inhibiting carbon oxidation, and the condensation of SiO2 to a certain extent the role of protective film.The total reaction process is CO reduction to C, and there is a certain volume expansion, so that the pores are blocked and the density of bricks is increased. Therefore, the oxidation resistance of brick is improved.
Q:Who knows the setting requirements of roofing fire barrier zone?
First, the the minimum of fire barrier width is greater than 30cm, and the thickness should be same to the thickness of the insulation materials. Fire barrier zone insulation board must do the whole area sticking construction with the base wall during the construction. Fire barrier zone insulation board is required to assistant binding by anchor bolt, anchor bolt must suppress the underlying mesh. Second, Fire barrier zone should be set at the upper position of door and window openings, the distance between the low edge of isolation belt and the upper edge of the window must be less than 50cm. The thermal resistance of fire barrier zone must be half than EIFS thermal resistance in the cold northern areas, while the thermal resistance of fire barrier zone must be three times than EIFS thermal resistance in the hot summer and cold winter area. Third, When the fire barrier zone is set on the edge of the window, fire barrier zone at the upper part of the window should do flanging when sticking, flanging glass fiber mesh must exceed 10CM than firebreak insulation board. Flanging network, underlying network and surface network can not be overlapped or butted at the top of the window. I hope you can be satisfied
Q:What type of firebrick does TZ-3 represent?
It is the standard brick.

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