Plate factory

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Track plate isthe main structural component of the passenger dedicated ballastless railway, theaccuracy and quality of which determines directly the level of constructionquality of the ballastless-track. At present, the ballastless Passenger Line oftrack plate generally set at the construction site prefabricated field. Ourcompany uses the factory management, standardized assembly-line; applicationsand process of mechanization and automation, so that our products have theoutstanding advantages of reliable quality and controlled precision.

List of equipments for track plate-II field

No.	Name	Remark
1	Mold	Track plate steel mold
2	Shell of the rail platform	Moulds
3	1.5Kw Vibrator and control system	Vibrate concrete inside the mold of track plate.
4	Hydraulic station and Control system	Prestressing o reinforced steel with uniform and synchronization.
5	Tensioned beams and anchorage	Fixing reinforced of φ5、φ10 and withstanding tensile force.
6	5T Electric single-girder crane	Reinforced processing plant package.
7	16T Electric double-girder crane	The main plant package 、vacuum lifter, and other high-weights.
8	8T+8T Electric double-girder crane	The main plant package，lifting concrete transport tank, steel mesh and other high-weights.
9	16T/16T Electric double-girder crane	Grinding chamber package，lifting special plates and other high-weights.
10	16T Gantry crane	For lifting semi-finished products and finished track plates.
11	3m³ Mixing station	Stirring concrete used for track plates.
12	3m³ Wheel loader	Transporting aggregate from mixing station.
13	Stone washing machine	Washing the aggregates.
14	Concrete truck	Transporting tanks of concrete.
15	4m³ Transport bucket of concrete	Transporting concrete from mixing station to distributor.
16	Distributor	Pouring concrete into the mold.
17	3kW Pressure washer	Cleaning concrete equipment.
18	Utility vehicle	Transporting industrial vacuum cleaners, steel tray, and plastic film reel.
19	Reel of conservation film	Cover and pack up the conservation film in fabrication line.
20	Vacuum lifter	Lifting semi-finished track plate from the mold and placing in temporary storage station.
21	Brushing machine	Napping horizontally, controllably, uniformly the concrete surface along the rail board longitudinally.
22	Cutting car	Cutting prestressed reinforced between adjacent molds.
23	Stripping oil jet	Spraying the releasing oil into the mold.
24	13kW Vigorous cleaner	Clean up the mold crumb.
25	Transporter of battery	Transporting semi-finished track plates.
26	Reinforced cut-to-length	The cut positioning tendons of φ5accurately, and prestressed tendons of φ10.
27	Mold circulation heating system	Enhancing ambient temperature of the lower portion of the production line mold.
28	Synchronous thermostat conservation system	Maintaining concrete and test block inside the track plate mold.
29	Grinding machine	Grinding semi-finished track plate to meet the requirements of using the track plate.
30	Tipper	Flipping the track plate and placing it on the roller frame smoothly.
31	Roller conveyor line	Used for grinding the production line and transporting track plate automatically.
32	Roller conveyor line control system	Roller conveyor line package.
33	Reinforced cutting machine	Cutting the protruding part of reinforced steel.
34	Grease quantitative filling machine	Used to inject the grease quantitatively into the plastic sleeve.
35	Sliding truck	For transporting finished track plate horizontally.
36	28T/h Sewage treatment system	Used to polish the water recycling.
37	Transporter of battery	For transporting finished track plate
38	600Kw·A Grinding machine regulated power supply	Providing stable voltage for grinding machine.
39	ZL5 Smart bridge tester	Testing the insulation performance of finished track plate.
40	1000kV·A Substation and distribution system	Supplying electricity.
41	6T Steam boiler	Supplying heat.
42	6m³ Air Compressor	Generating compressed air, supplying production line’s technology and equipment with gas.
43	500kW·A Standby generator	Reserving.
44	Laboratory Equipment
45	DNA03 Level instrument of high-precision	Measuring the flatness of the model.
46	TCA1800 High-precision total station	Testing finished products.
47	499V Resistance Tester	Detecting reinforced node resistance.
48	Automatic leveling test platform	Leveling track plate automatically to facilitate detection.
49	Reinforced tension monitors	For single reinforced tension detection.

List of equipments for track plate-I field

No.	Name	Remark
1	Mixing station
2	Loader	Feeding materials.
3	5T hanging Truss	Reinforced room.
4	10T hanging Truss	Pouring concrete, stripping, reversing plate, conserving.
5	10T Gantry crane	Saving and loading plates.
6	8T Concrete flatbed	Transporting concrete.
7	30T Finished flatbed	Transporting finished.
8	YGB180 Jack
9	High-frequency attached vibrator	Depend on the test.
10	25T Crane
11	50L Compulsory mixer	Mortar.
12	Automatic temperature control system
13	Anchor hole chiseling machine
14	Prestressed steel bars tensioning device
15	Seal windlass for anchor points mortar
16	Model
17	Track plate hanger
18	30kW Generator
19	500kV-A Transformer	Outdoor
20	Steel bending machine
21	Steel cutting machine
22	Straightening and Cutting Machine
23	Stone washing machine
24	4t-1.25MPa Steam boiler
25	2t-1.25MPa Oil-fired boiler
26	＞2.5m³ Hopper

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