Raw Materials for High Alumina Refractory Castable for Blast Furnace

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Specifications

Refractory Castable
1.AL2O3:26-92%
convenient for construction,
good plasticity,
low expansion

High Alumina Refractory Castable for blast furnace

Refractory castable,High alumina refractory castable,Alumina refractory castable

introduction :

Refractory castable is one of the unshaped refractory materials.It is made of refractory aggregate . refractory powder . binders and other additives. It is loose, No fixed shape,Has high liquidity, Casting and vibration molding,Can use directly or use after add appropriate water or other liquid. It is one of the new type refractory material of don't need calcination. In general the use of the site casting, vibration or tamping pouring molding method, a preform can also be made pre-formed components.

Features:

1. High refractoriness, High refractoriness under load.
2. High density, low porosity.
3. Good slag resistance and corrosion resistance.
4. High strength and wear resistance.

5. Good resistance to flake performance.

6. Good thermal shock stability.

7. Scouring resistance

Main Physical and Chemical Characteristics

item	specification
	HT-TC1	HT-TC2	HT-ZC1
Al2O3 ≥	75	70	60
SiC%≥	10.5	9.5	30
volume density g/cm	110°C×24h≥	2.95	2.8	2.65
volume density g/cm	1450°C×24h≥	2.9	2.75	2.6
Resistance strength MPa	110°C×24h≥	30	28	18
	1450°C×24h≥	45	43	30
Line rate change %1450°C×24h≥	+0.5	+0.8	+0.5
refractoriness≥1790°C

Application Fields

Industry Served	Application Parts
Cement industry	1.preheater (walls /roofs/chutes/cone parts etc.) 2.calciner 3.smoke chamber 4.riser duct 5.rotary kiln(working lining/insulation lining/inlet zone/outlet zone etc.) 6.kiln hood 7.tertiary air duct 8.grate cooler(working lining/insulation lining/parapet etc.) 9.burner lance/rotary kiln burner
Metallurgy	Furnace linning
Generation Plant	Boiler
Steel Industry	Steel ladle/tundish
Environmental protection industry	Waste Incinerator etc.

FACTORY:

$High Alumina Refractory Castable For Blast Furnace$

Q: What is acid refractory material?: Corundum products containing more than 95% of alumina are a kind of high quality refractory materials with a wide range of uses. Chrome brick by using chromium oxide as the main component of the corrosion resistance of steel slag is good, but the poor heat shock resistance, high load low deformation temperature. Carbon refractories with carbon bricks, graphite and silicon carbide products, low coefficient of thermal expansion, high thermal conductivity, heat vibration performance, high strength, corrosion resistance to acid and salt, without wetting of the metal and slag, light. It is widely used as lining material of high temperature, and also used as lining of autoclave in petroleum and chemical industry. Basic refractories in Magnesium Oxide and calcium oxide as the main ingredient, commonly used is brick. Magnesium Oxide 80% to more than 85% containing magnesia brick, has good resistance to alkaline slag and slag, refractory clay brick and brick high ratio. Mainly used in open hearth furnace, oxygen converter, electric furnace, non-ferrous metal smelting equipment and high temperature equipment. High temperature oxide materials in refractory special applications, such as aluminum oxide, lanthanum oxide, beryllium oxide, calcium oxide, zirconium oxide, refractory compounds, such as carbides, nitrides, borides, silicides and sulfides; high temperature composite materials, including metal ceramics, high temperature inorganic coatings and fiber reinforced ceramics.

Q: What kind of refractory materials are used in metallurgy industry?: Argon-blowing rod, siliceous dry vibrating materials, desulfurizer, slag-stopping ball, stainless steel thermal insulating agent with high efficiency, dry vibration material, sizing nozzle heat-insulating panel, chrome refractory , refractory carstables for ladles, magnesia carbon refractory, package castable, siliceous drainage agent, tundish block, iron trough, deoxidizer, compound deoxidizer,silicon manganese alloy , stemming, floating plug,slagging agent. The main materials are as follows: recarburizer, covering agent, intermediate frequency furnace burden, mould fluxes, insulation thin slag agent, skimmer repair material, joint sealant.

Q: Does anyone know about the fire resistance period of thin fireproof coatings?: The columns are 2.5 to 3.0 hours, beams are 2.5 hours, C-shaped steels are 0.5 hours. The thin steelwork fireproof coatings are primarily water-soluble, which will be expanded and foamed when exposing to the fire. Thus the fire-resistant insulation layer formed through expansion and foaming will delay the temperature increase of the steel and protect of steel components. The thin fireproof coatings are made of adhesives, catalysts, carburizers, foamers, fillers, fibers and modifiers. The required emulsion polymers must have good adhesion, durability, and water-resistance to the steel substrates. The coating has a strong adhesion and good flexibility, is light and thin, as well as highly resistant to vibration. It is especially applicable for indoor bareness steel structure, light layer steel structure, and steel structure with decoration demands whose fire resistance requirement is within 1.5-2.5 hours.

Q: What is refractory aggregate?: Refractory aggregate is fire-resistant product improved with low temperature binder, chemical?compound and normal temperature strength.

Q: Who knows the external wall thermal insulation materials fire rating requirements?: 1. The thermal insulation material of level A combustion performance: Rock wool, glass wool, foam glass, foamed ceramics, foam cement, hole-closed perlite, etc. 2. combustion performance is level B1 insulation materials: Extruded polystyrene board (XPS) after special treatment / Special treatment of polyurethane (PU), phenolic aldehyde and gelatine powder polyphenyl granule 3, combustion performance is level B2 insulation material: Molding polystyrene board (EPS), extruded polystyrene board (XPS), polyurethane (PU), polyethylene (PE), etc. See the 2009 edition construction technical measures 4.3.6 Level A insulation material is only for fireproofing, but its thermal insulation performance is not better than organic XPS \\ EPS and other materials. I feel the best insulation materials should be modified phenolic board, which can keep insulation and fireproofing, but the unit price is very expensive. Insulation materials in the domestic market have some disadvantages, it is better to considere the materials within the acceptable range in the building needs.

Q: Can polystyrene foam color steel plate be used as decorative fireproofing material ?: Polystyrene foam plastic can not be used as fireproofing material; polystyrene foam plastic is made up of polystyrene resin as main component, foaming?agent and other additives. It is a buffer material which is most widely used[1]. It is closed hole structure, so it has low water-absorbing quality and excellent water resistance; low density, about 0.015 ~0.03; good mechanical strength, excellent buffer?performance; good machinability, easy to be moulded; good dyeing property, thermal adaptability and anti-radiation; high dimensional accuracy, uniform structure. Therefore, it has a large share in external wall thermal insulation. But it will emit polluted styrene gas when burning. It is a kind of class B material in construction.

Q: What are the fireproofing materials of the external wall included?: According to the external wall thermal insulation materials, the external insulation materials is in general divided into Class A and Class B. The A class is non-combustible material. The B class is combustible materials. The fire disasters of the CCTV building and Shenyang hotel are both caused by the B level materials. Generally, the A level material will be used, and some prices are even cheaper than the B-grade material. A level is roughly divided into thermal?mortar, phenolic foam Board, rock wool board, foam cement board, and so on. I hope my answer will help you!

Q: For refractory, why is it necessary to store the first mixing materials for some time under proper moisture and temperature?: It is mainly to remove gas form chemical reactions in the pug, give full play to plasticity and binding properties of combined, and store unburned?brick whose cememting agent is phosphoric?acid or aluminium?phosphate for some time under proper moisture and temperature. For example, to avoid the formed bricks in the initial stage of drying and firing form cracking due to hydration of calcium oxide. Mixing materials is to store the first mixing materials for some time under proper moisture and temperature in order to improve the evenness and moldability of pud, such as making the distribution of combined clay and water more even. The length of storing chiefly depends on the process requirements and the characteristics of blanks. For the producing pug of high temperature kiln furnitures, the storing time is longer. The function of storing mxing materials varies with different natures of blanks. For honeycomb ceramics, it is to fully digest calcium oxide in blanks. For storing magnesia brick blanks containing much calcium oxide, it should be stored for some time in proper humidity and temperature.

Q: About the use of horseshoe glass kiln refractories: the lower portion of advanced clay brick, the lower portion of magnesia-chrome brick arch - high-purity silica brick; flue - clay brick; breast wall--33 # fused zirconia corundum brick (with shrinkage); fused zirconia bottom --33 # fused zirconia corundum brick (with shrinkage); regenerative chamber- the upper part of sintered magnesia-chrome brick, cooling section 33 # electric?smelting no shrinkage fused zirconia corundum brick; the wall - the melting section 41 # no shrinkage fused zirconia corundum brick (including 41% of zirconium; the lattice- superstructure of high purity magnesia brick, the same below); small stove --33 # fused zirconia corundum brick (with shrinkage). It can be said that it is the maximum configuration, if the funds is limited it can be downshift appropriately.

Q: What are the grades of refractory exterior wall thermal insulation materials?: Classification of fire rating of extrior thermal insulation materials 1, According to national standard GB8624-97, the combustion performance of building materials are divided into the following grades A level: Incombustible building materials: Materials hardly burn. B1 class: Flame-retardant building materials: Flame-retardant material has good flame resistance. In case of fire in the air or at high temperature, it is difficult to catch fire and the fire will not spread quickly. And when the combustion source is removed, the burning will stop immediately. B2 Class: Combustible building materials: Combustible materials have a certain flame retardancy. In case of fire in the air or at high temperature, it will immediately burst into flames and it is easily to spread fire, such as wooden column, wooden roof truss, wooden beams and wooden stairs, etc. B3 level: Inflammable building materials: It has no flame retardant effect, and it is extremely inflammable, and the risk of fire is high. Classification of exterior wall thermal insulation materials according to fire rating: 1. Thermal insulation materials with A-level combustion performance Rock wool, glass wool, foam glass, foamed ceramic, foam cement, hole-closed perlite, etc. 2, Thermal insulation materials with B1-level combustion performance: Extruded polystyrene board (XPS) after special treatment / polyurethane (PU) after special treatment, phenolic aldehyde, gelatine powder polystyrene granule, and etc. 3. Thermal insulation materials with B2-level combustion performance: Molded polystyrene board (EPS), extruded polystyrene board (XPS), polyurethane (PU), polyethylene (PE), etc.

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