• DUCTILE IRON PIPE K8 DN500 System 1
  • DUCTILE IRON PIPE K8 DN500 System 2
  • DUCTILE IRON PIPE K8 DN500 System 3
  • DUCTILE IRON PIPE K8 DN500 System 4
DUCTILE IRON PIPE K8 DN500

DUCTILE IRON PIPE K8 DN500

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


Q: QT400-10 nodular cast iron requires hardness of HRC47~51. Why can't quench hardness be reached?
Quenching temperature: when the silicon content of nodular cast iron is 2.0-3.0%, the quenching temperature is 860-900 DEG C, the silicon content is low, and the upper limit is taken when the lower limit is high.2. holding time: because of the consideration of diffusion graphite cast iron, alloy steel is therefore the holding time, holding time longer than carbon steel.3. oil quenching.
Q: Are ductile iron pipes suitable for installation in areas with high soil compaction and traffic loads?
Yes, ductile iron pipes are suitable for installation in areas with high soil compaction and traffic loads. Ductile iron pipes have high tensile strength and are highly resistant to external loads, making them ideal for areas with heavy traffic and compacted soil. They are designed to withstand the pressure and stress caused by the movement of heavy vehicles and the weight of the soil above them. Additionally, ductile iron pipes have excellent flexibility, allowing them to absorb and distribute the load more effectively, reducing the risk of damage or failure. Therefore, they are a reliable choice for installation in areas with high soil compaction and traffic loads.
Q: How is ductile iron pipe installed?
Ductile iron pipe is typically installed using the trenchless method, which involves three main steps: preparation, installation, and backfilling. First, the trench is excavated and prepared with a proper foundation for the pipe. Then, the ductile iron pipe is carefully lowered into the trench using specialized equipment and joined together using mechanical joints or flanged connections. Finally, the trench is backfilled with suitable material and compacted to provide stability and support to the installed pipe.
Q: What is the acceptance of cast iron pipe material?
Specific acceptance, first of all in line with national standards, followed by the provisions of the contract, and then the project requirements. General contract and drawings will have the requirements and standards of pipe. I hope I can help you.
Q: Can ductile iron pipes be used in areas with high levels of hydrogen sulfide gas?
Ductile iron pipes can generally be used in areas with high levels of hydrogen sulfide gas, but it is important to consider certain factors before making a decision. Hydrogen sulfide gas is corrosive and can potentially cause damage to metal pipes over time. While ductile iron is known for its durability and corrosion resistance, prolonged exposure to high levels of hydrogen sulfide gas can still lead to corrosion and deterioration. To mitigate the risks associated with hydrogen sulfide gas, it is advisable to assess the specific conditions of the area beforehand. This includes conducting a comprehensive analysis of the hydrogen sulfide gas concentration, pH levels, temperature, and other factors that may influence corrosion. Consulting with experts or engineering professionals who specialize in corrosion control can provide valuable insights and guidance. In some cases, additional measures may be necessary to protect ductile iron pipes. Coating the interior and exterior surfaces of the pipes with protective materials, such as epoxy or polyethylene, can provide an extra layer of defense against corrosion. Alternatively, cathodic protection systems can be employed to protect the pipes by applying a low voltage electrical current that mitigates the corrosion process. Ultimately, the decision to use ductile iron pipes in areas with high levels of hydrogen sulfide gas should be based on a thorough understanding of the specific conditions and implementing appropriate corrosion prevention measures. Regular monitoring and maintenance should also be conducted to ensure the pipes are functioning optimally and to address any potential issues before they escalate.
Q: Can ductile iron pipes be installed outdoors?
Graphite is exist in spherical form, usually graphite size is 6-7, casting spheroidization grade control requirements for 1-3 quality (spheroidization rate greater than 80%), so the mechanical properties of the material itself has been improved, has the essence of iron, steel performance. The annealed ductile iron pipe is composed of ferrite and pearlite. The mechanical properties of the ductile iron pipe are better.
Q: What are the different joint types available for ductile iron pipe?
The different joint types available for ductile iron pipe include push-on joints, mechanical joints, restrained joints, and flanged joints.
Q: Can ductile iron pipes be used in marine environments?
Yes, ductile iron pipes can be used in marine environments. Ductile iron is a type of cast iron that exhibits excellent mechanical properties, high corrosion resistance, and durability. These properties make it suitable for various applications, including marine environments. Marine environments are known to be highly corrosive due to the presence of saltwater, high humidity, and other harsh conditions. However, ductile iron pipes are designed to withstand such conditions. They have a protective layer called the "graphite skin" that acts as a barrier against corrosion. This graphite skin helps to prevent the formation of rust and protects the pipe from degradation. Furthermore, ductile iron pipes can also be protected with additional coatings or linings to enhance their resistance to corrosion in marine environments. These protective coatings can include epoxy, polyurethane, or zinc coatings. These coatings act as an extra layer of defense against corrosion, ensuring the longevity and reliability of the pipes in marine environments. It is important to note that proper maintenance and regular inspection are necessary to ensure the optimal performance of ductile iron pipes in marine environments. This includes regular cleaning to remove any marine growth or debris that may accumulate on the pipes and conducting routine inspections to detect any signs of corrosion or damage. In conclusion, ductile iron pipes can indeed be used in marine environments. Their inherent corrosion resistance, durability, and the ability to apply additional protective coatings make them a suitable choice for various marine applications.
Q: How does ductile iron pipe perform in sandy or unstable soils?
Ductile iron pipe performs well in sandy or unstable soils due to its inherent strength, durability, and flexibility. Its high tensile strength and resistance to deformation make it capable of withstanding the pressure exerted by the surrounding soil. Additionally, the material's ability to flex and absorb ground movements helps to minimize the risk of pipe failure or damage in unstable soil conditions. Overall, ductile iron pipe provides a reliable and long-lasting solution for transporting fluids in challenging soil environments.
Q: Ductile iron pipe, socket connection, pipe length, you can cut open it?
The cutting length is 4 meters from the jack. Among them, DN300 below 100% can be cut, DN350 above shear ratio is 10%, cut the small head to do chamfering treatment.

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