DUCTILE IRON PIPE DN2000

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Specification:

1) The standard of pipe: ISO2531:1998, K9

2) Effective length: 6m

3) Inner cement line: Portland cement line as per ISO4179

4) Zinc coating: at least 130g/m² as per ISO8179

5) Bitumen painting: at least 70um as per ISO8179

6) With 100% quantity of NBR ring, or SBR ring, or EPDM ring as per ISO4633

7) DN80mm-800mm

8) High strength, lighter than grey iron, good corrosion resistance, no furring, small flow resistance, easy fixing, long life tome about 100 yeas

9) Produced by Hangzhou chunfeng machine

10) Checked by automatic inspection equipment

11) Composition:

Chemical composition
Chemical composition	Ductile Cast Iron Pipe (%)	Grey iron pipe (%)	Steel pipe (%)
C	3.5-4.0	3.2-3.8	0.1-0.2
Si	1.9-2.6	1.4-2.2	0.15-0.4
Mn	0.15-0.45	0.4-0.6	0.3-0.6
P	≤0.06	≤0.3	0.02-0.03
S	≤0.02	≤0.1	0.02-0.03
Mg	0.03-0.06

12) Feature:

Mechanical properties
	Ductile Cast Iron Pipe	Grey Iron Pipe	Steel Pipe
Tensile Strength(Mpa)	≥420	150-260	≥400
Yield Strength(Mpa)	≥300	No Confirmation	No Confirmation
Bending Strength(Mpa)	≥590	200-360	≥400
Elongation (%)	≥10	Neglected	≥18
Brinell Hardness(HBS)	≤230	≤230	About 140

13) T type mechanical joint

14) Packing: in bulk or container

Q: What are the common methods for cutting ductile iron pipes?: Cutting ductile iron pipes can be done using various methods, depending on the specific requirements and available tools. 1. For smaller diameter pipes, a hand saw with a carbide-tipped blade is commonly used. However, this method requires physical effort and can be time-consuming. 2. A more efficient option is using a reciprocating saw with a diamond or carbide abrasive blade. This power tool allows for faster cutting and requires less physical effort. 3. Another popular method is using a cut-off saw, also known as a chop saw or disc cutter. Equipped with a diamond or abrasive blade, this power tool provides precise and fast cuts, making it suitable for both small and large diameter pipes. 4. Cutting larger diameter ductile iron pipes can be achieved using a band saw with a bi-metal or carbide-tipped blade. This method allows for clean and precise cuts, but it may require specialized equipment and expertise. 5. In cases where other cutting tools are not available, a grinding wheel with a diamond or abrasive disc can be used for cutting smaller diameter pipes. It is crucial to follow proper safety precautions when cutting ductile iron pipes. This includes wearing appropriate protective gear and using clamps or vices to secure the pipe during cutting. It is also recommended to consult professionals or refer to manufacturers' guidelines for specific recommendations on cutting ductile iron pipes.

Q: Can ductile iron pipe be used for bridge crossings?: Ductile iron pipe is suitable for bridge crossings due to its strength, durability, and flexibility. Its high tensile strength enables it to bear heavy loads and vibrations, making it ideal for supporting bridges and withstanding traffic weight. Moreover, the pipe's flexibility allows it to absorb movements and deformations caused by temperature changes, settling, and other factors, minimizing the risk of structural damage and ensuring the bridge crossing's longevity. Additionally, the pipe's resistance to corrosion makes it a dependable choice for bridge crossings exposed to moisture, chemicals, and other corrosive elements. Overall, ductile iron pipe possesses properties that make it a reliable and appropriate material for bridge crossings.

Q: Are ductile iron pipes suitable for installation in areas with high soil compaction and traffic loads?: Yes, ductile iron pipes are suitable for installation in areas with high soil compaction and traffic loads. Ductile iron pipes have high strength and durability, making them capable of withstanding heavy loads and compression from soil compaction. They offer excellent resistance to external forces and have a long lifespan, making them a reliable choice for such conditions.

Q: Are ductile iron pipes suitable for pressure sewer systems?: Yes, ductile iron pipes are suitable for pressure sewer systems. Ductile iron pipes have been widely used in various applications, including pressure sewer systems, due to their high strength and durability. These pipes are able to withstand high pressure and provide a reliable and long-lasting solution for transporting sewage under pressure. Ductile iron pipes also have excellent corrosion resistance, which is crucial in sewer systems where they are exposed to various chemicals and contaminants. They are resistant to both internal and external corrosion, ensuring that the pipes remain intact and functional over time. Furthermore, ductile iron pipes have a smooth internal surface, which helps to minimize friction and improve the flow capacity of the sewer system. This ensures that the pipes can handle the required flow rates and prevent any blockages or backups. In addition to their strength and corrosion resistance, ductile iron pipes are also known for their ease of installation. They can be easily cut and joined using a variety of methods, making them a convenient choice for pressure sewer systems. Overall, ductile iron pipes are a suitable and reliable choice for pressure sewer systems due to their high strength, corrosion resistance, smooth internal surface, and ease of installation.

Q: How to correctly measure ductile iron pipe: This need to find the right tools, Michi, caliper, amount to ductile pipe and pipe fittings and pipe fittings of the outer diameter, inner diameter, length and wall thickness were measured, eleven.

Q: How is ductile iron pipe recycled?: Ductile iron pipe is a highly durable and long-lasting material used in various infrastructure systems such as water and wastewater pipelines. When it reaches the end of its life cycle, ductile iron pipe can be recycled rather than disposed of in landfills. The process of recycling ductile iron pipe begins with its removal from the ground. Typically, a trench is dug to access the pipe, and it is cut into smaller, manageable sections using specialized equipment. These sections are then transported to a recycling facility. At the recycling facility, the ductile iron pipe is further processed to remove any contaminants. This involves removing any fittings or joints that may be attached to the pipe. Any non-iron materials, such as rubber gaskets or coatings, are also separated and discarded. Once the pipe has been cleaned and prepared, it is usually crushed or shredded into smaller pieces. This step increases the surface area of the material, making it easier to melt down in the next stage of the recycling process. The crushed or shredded ductile iron pipe is then melted in a furnace at high temperatures. This process, known as smelting, converts the solid iron into a liquid state. During smelting, impurities and any remaining non-iron materials rise to the surface and are skimmed off. After smelting, the molten iron is poured into molds to form new products. These molds can be used to produce a wide range of ductile iron products, including new pipes, fittings, valves, and manhole covers. The new products made from recycled ductile iron pipe have the same qualities and durability as those made from virgin materials. Recycling ductile iron pipe not only reduces the demand for new materials but also helps conserve energy and resources. The process requires less energy compared to producing iron from raw materials, which results in a lower carbon footprint. Additionally, recycling ductile iron pipe helps to reduce waste and promotes a circular economy by giving new life to an otherwise discarded material.

Q: Are there any specific standards or specifications for ductile iron pipes?: Ductile iron pipes have specific standards and specifications that must be adhered to. The American Water Works Association (AWWA) and the International Organization for Standardization (ISO) are responsible for establishing the most commonly used standards for these pipes. AWWA has developed the AWWA C151 standard, which covers everything from design and manufacturing to testing, installation, and maintenance requirements for ductile iron pipes used in water and wastewater applications. This standard outlines the materials, dimensions, and mechanical properties of the pipes, as well as the necessary coatings and linings. Similarly, ISO has created the ISO 2531 standard, which provides guidelines for the design, manufacturing, testing, and installation of ductile iron pipes in water and wastewater systems. This standard addresses various aspects, including dimensions, mechanical properties, coatings, and linings. In addition to these well-known standards, there may be other regional or national standards that are specific to certain countries or regions. These standards typically align with the AWWA and ISO standards or may have additional requirements that are specific to local conditions or regulations. Compliance with these standards ensures that ductile iron pipes meet the required quality and performance standards. It also promotes the interoperability and compatibility of ductile iron pipes across different systems and countries, which in turn enables reliable and efficient water distribution and wastewater management.

Q: Are there any special considerations for installing ductile iron pipe in rocky soils?: Yes, there are special considerations for installing ductile iron pipe in rocky soils. The presence of rocks can pose challenges during the installation process as they can cause damage to the pipe or impede its proper alignment. Therefore, it is important to carefully assess the soil conditions and rock content at the installation site. Additional measures such as proper bedding and backfilling techniques, using protective coatings or linings, and employing specialized equipment may be necessary to ensure the durability and longevity of the ductile iron pipe in rocky soils.

Q: Can ductile iron pipe be used for wastewater treatment plant sludge dewatering?: Ductile iron pipe is suitable for the dewatering of sludge in wastewater treatment plants. Its durability, strength, and resistance to corrosion make it a popular choice in these facilities. The pipes can withstand the harsh conditions and abrasive characteristics of the sludge dewatering process. Moreover, their leak-proof joints are essential in preventing any sludge leakage during dewatering. Furthermore, ductile iron pipes come in different sizes and are easy to install, making them a convenient option for wastewater treatment plant sludge dewatering.

Q: What are the advantages of using ductile iron pipe over HDPE pipe?: Ductile iron pipe offers numerous benefits compared to HDPE pipe. Firstly, it is renowned for its exceptional strength and durability. With the ability to withstand higher pressure, it is less prone to leakage or bursting, making it an ideal choice for applications requiring high-pressure water or gas transmission, such as municipal water supply systems or industrial piping networks. Secondly, ductile iron pipe boasts an extended lifespan when compared to HDPE pipe. Its remarkable resistance to corrosion allows it to endure for decades, even in harsh environmental conditions. As a result, frequent replacements are minimized, leading to long-term cost savings. Furthermore, ductile iron pipe exhibits excellent fire resistance properties. It can endure high temperatures without compromising its structural integrity, making it a reliable option for applications where fire safety is a concern, such as fire hydrant systems or sprinkler systems. Additionally, ductile iron pipe is renowned for its superior flow characteristics. Its smooth inner surface reduces friction loss, facilitating efficient and consistent fluid flow. This attribute is particularly crucial in applications that necessitate maximum flow capacity, such as water distribution systems or wastewater treatment plants. Moreover, ductile iron pipe is highly recyclable, promoting environmental sustainability. It can be melted down and utilized to manufacture new pipes, thereby reducing its environmental impact. In conclusion, ductile iron pipe offers a multitude of advantages over HDPE pipe, including its exceptional strength and durability, prolonged lifespan, fire resistance, superior flow characteristics, and recyclability. These features establish ductile iron pipe as the preferred choice for various applications, particularly those that require high-pressure transmission, longevity, fire safety, efficient flow, and environmental sustainability.

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