DUCTILE IRON PIPE DN1000

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High Tensile Steel Rebar ASTM BS4449 Rebar Steel

Specification:

1) The standard of pipe: ISO2531:1998, K9

2) Effective length: 6m

3) Inner cement line: Portland cement line as per ISO4179

4) Zinc coating: at least 130g/m² as per ISO8179

5) Bitumen painting: at least 70um as per ISO8179

6) With 100% quantity of NBR ring, or SBR ring, or EPDM ring as per ISO4633

7) DN80mm-800mm

8) High strength, lighter than grey iron, good corrosion resistance, no furring, small flow resistance, easy fixing, long life tome about 100 yeas

9) Produced by Hangzhou chunfeng machine

10) Checked by automatic inspection equipment

11) Composition:

Chemical composition
Chemical composition	Ductile Cast Iron Pipe (%)	Grey iron pipe (%)	Steel pipe (%)
C	3.5-4.0	3.2-3.8	0.1-0.2
Si	1.9-2.6	1.4-2.2	0.15-0.4
Mn	0.15-0.45	0.4-0.6	0.3-0.6
P	≤0.06	≤0.3	0.02-0.03
S	≤0.02	≤0.1	0.02-0.03
Mg	0.03-0.06

12) Feature:

Mechanical properties
	Ductile Cast Iron Pipe	Grey Iron Pipe	Steel Pipe
Tensile Strength(Mpa)	≥420	150-260	≥400
Yield Strength(Mpa)	≥300	No Confirmation	No Confirmation
Bending Strength(Mpa)	≥590	200-360	≥400
Elongation (%)	≥10	Neglected	≥18
Brinell Hardness(HBS)	≤230	≤230	About 140

13) T type mechanical joint

14) Packing: in bulk or container

Q: Can ductile iron pipes be used for underground fuel storage systems?: Underground fuel storage systems can utilize ductile iron pipes, which offer superior strength, durability, and flexibility compared to traditional cast iron pipes. These properties render ductile iron pipes suitable for a range of applications, including underground fuel storage. An important advantage of ductile iron pipes is their resistance to corrosion, a crucial factor for underground storage systems that may encounter various fuels and chemicals. Furthermore, their high tensile strength and resilience enable them to withstand external pressure and loading, ensuring the integrity and safety of the underground storage system. Additionally, ductile iron pipes boast a long lifespan, typically lasting for several decades. This longevity makes them a cost-effective option for underground fuel storage systems, as they can bear the weight of stored fuel and potential ground movements while maintaining the structural integrity of the system over time. Nevertheless, it is worth noting that the appropriateness of ductile iron pipes for underground fuel storage systems may depend on other factors, such as local regulations, soil conditions, and the specific fuel being stored. To ensure compliance and safety, it is always advisable to seek guidance from professionals and adhere to relevant guidelines when designing and installing such systems.

Q: Can ductile iron pipes be used for water distribution networks?: Yes, ductile iron pipes can be used for water distribution networks. Ductile iron is a type of cast iron that has enhanced flexibility and strength, making it suitable for various applications, including water distribution systems. Ductile iron pipes have been widely used in water supply networks due to their durability, corrosion resistance, and long lifespan. They can withstand high pressure and are resistant to external loads and ground movement, which makes them ideal for underground installations. Ductile iron pipes are also commonly used for transporting potable water as they are non-toxic and do not contaminate the water supply. Furthermore, ductile iron pipes have excellent hydraulic properties, ensuring efficient water flow and minimizing friction losses. Their smooth interior surface helps to prevent the buildup of deposits, reducing the risk of clogging and maintaining a consistent water flow. Overall, ductile iron pipes provide an effective and reliable solution for water distribution networks, ensuring the safe and efficient transportation of water to communities and industries.

Q: Can ductile iron pipes be used in areas with high soil salinity?: Indeed, areas with high soil salinity can accommodate the use of ductile iron pipes. These pipes possess notable resistance to corrosion, rendering them compatible with different soil conditions, even those with elevated salinity levels. Usually, these pipes are coated with a safeguarding layer, such as polyethylene or zinc, which bolsters their capacity to ward off corrosion caused by saltwater or saline soils. Furthermore, employing appropriate installation methods, such as meticulous backfilling and soil compaction around the pipes, can effectively mitigate the potential consequences of high soil salinity on the durability and effectiveness of ductile iron pipes.

Q: What are the different methods for testing ductile iron pipe?: There are several methods available for testing ductile iron pipe to ensure its quality and reliability. These methods include: 1. Hydrostatic Testing: This is the most common method used for testing ductile iron pipe. It involves filling the pipe with water and pressurizing it to a specified level. The pipe is then inspected for any leaks or deformations under the applied pressure. Hydrostatic testing helps determine the pipe's ability to withstand internal pressure without failure. 2. Tensile Testing: This method involves subjecting a sample of the ductile iron pipe to a gradually increasing tensile load until it fractures. The test measures the ultimate tensile strength, yield strength, and elongation of the material. Tensile testing helps evaluate the pipe's mechanical properties and its ability to withstand tension without breaking. 3. Hardness Testing: This method measures the hardness of the ductile iron pipe using various techniques such as Brinell, Rockwell, or Vickers hardness tests. Hardness testing provides information about the material's resistance to deformation, wear, and fatigue. It helps assess the pipe's durability and resistance to external forces. 4. Impact Testing: This method involves striking a notched sample of the ductile iron pipe with a pendulum or falling weight to measure its impact resistance. The test determines the material's ability to absorb energy during sudden loading or impact. Impact testing helps evaluate the pipe's ability to withstand accidental impacts or dynamic loads. 5. Ultrasonic Testing: This non-destructive testing method uses high-frequency sound waves to detect internal defects or discontinuities in the ductile iron pipe. Ultrasonic testing can identify voids, cracks, or inclusions that may affect the pipe's structural integrity. It helps ensure the pipe's soundness and reliability. 6. Magnetic Particle Testing: This method is primarily used for detecting surface or near-surface defects in the ductile iron pipe. It involves applying a magnetic field to the pipe and then applying magnetic particles to the surface. Any defects present will cause the magnetic particles to gather and form visible indications. Magnetic particle testing helps identify surface cracks, laps, or other defects that may affect the pipe's performance. These different testing methods help ensure that ductile iron pipe meets industry standards and specifications, ensuring its quality and reliability in various applications.

Q: What is the expected joint restraint method for ductile iron pipes?: The expected joint restraint method for ductile iron pipes is typically mechanical joints or push-on joints. These joints provide a secure and leak-free connection between the pipes, ensuring the stability and integrity of the pipeline system. Mechanical joints involve the use of rubber gaskets and bolts to tightly seal the joint, while push-on joints utilize a groove and rubber gasket system to create a watertight seal. Both methods offer excellent joint restraint capabilities, allowing for the effective transmission of fluids or gases through the pipeline without the risk of joint separation or failure. Additionally, these joint restraint methods also facilitate ease of installation and maintenance, making them a preferred choice for ductile iron pipe systems.

Q: Water supply pipe is ductile iron, then it's fittings and valves and other parts must be ductile iron?: Ductile iron pipe end rubber ring interface should belong to flexible connection. It should be the way to connect the clamps. Then, the valve is also connected to the card sleeve connection.

Q: How does ductile iron pipe perform in areas with high groundwater contamination?: Ductile iron pipe is renowned for its durability and resistance to corrosion, rendering it an appropriate option for regions with significant groundwater pollution. By means of its protective lining and coating, the pipe effectively obstructs direct contact between the iron and groundwater, thereby minimizing the likelihood of corrosion and decay. Furthermore, ductile iron pipe possesses the capacity to withstand external pressures, making it less susceptible to harm resulting from shifting soils or groundwater flow. This characteristic proves particularly advantageous in areas with high groundwater contamination as it guarantees the pipe's structural integrity remains intact, preventing leaks or bursts. Moreover, ductile iron pipe boasts a lengthy service life, which in turn diminishes the necessity for frequent replacements and reduces the potential for groundwater pollution caused by pipe failures. On the whole, ductile iron pipe performs exceptionally well in regions plagued by high groundwater contamination, providing a dependable and robust solution for transporting water or wastewater while simultaneously safeguarding the surrounding environment.

Q: What are some common applications for ductile iron pipe?: Ductile iron pipe, known as DI pipe, is extensively utilized in a variety of applications because of its durability, strength, and ability to resist corrosion. The following are some common uses of ductile iron pipe: 1. Water Distribution: DI pipe is widely employed in the distribution of clean water. Its high tensile strength enables it to withstand high water pressure, making it perfect for water mains, water transmission lines, and water distribution networks. 2. Sewer Systems: DI pipe is commonly utilized in sewer systems because of its corrosion resistance and ability to handle heavy loads. It is often used for gravity sewer lines, force mains, and stormwater systems. 3. Industrial Applications: DI pipe is used in various industrial settings, such as power plants, chemical plants, and refineries. It is utilized for the transportation of water, wastewater, and other fluids in these industries. 4. Irrigation Systems: Due to its strength and long lifespan, DI pipe is suitable for irrigation systems, particularly in agricultural areas. It is used to transport water for irrigation purposes, ensuring efficient water distribution in fields and farms. 5. Fire Protection Systems: DI pipe is commonly employed in fire protection systems, including fire hydrants, fire sprinkler systems, and fire suppression systems. Its robustness and ability to withstand high pressure make it an excellent choice for reliable and effective fire protection. 6. Pumping Stations: DI pipe is frequently utilized in pumping stations, which are crucial for various water-related applications. It is used in water intake systems, wastewater pumping stations, and water treatment plants to efficiently transport water and wastewater. 7. Municipal Infrastructure: DI pipe is widely used in municipal infrastructure projects, such as road drainage systems, culverts, and bridge crossings. Its strength, durability, and ability to withstand external loads make it suitable for these applications. 8. Gas Distribution: Although primarily used for water-related applications, DI pipe is also utilized for the distribution of natural gas and other gases. It is preferred for gas distribution due to its resistance to corrosion and ability to withstand high-pressure environments. In conclusion, ductile iron pipe has a wide range of applications and is preferred in situations that require strength, durability, and resistance to corrosion. Its versatility and reliability make it a popular choice for various infrastructure projects and industrial applications.

Q: What is the external coating used in ductile iron pipes?: The external coating used in ductile iron pipes is typically made of a protective material such as zinc or asphalt. These coatings are applied to the surface of the pipe to provide corrosion resistance and protect the iron from the surrounding environment. Zinc coatings, such as hot-dip galvanizing, are commonly used due to their excellent corrosion resistance properties. Asphalt coatings, on the other hand, provide a durable and flexible barrier against corrosion and abrasion. The choice of coating depends on factors such as the intended application, environmental conditions, and the specific requirements of the project.

Q: Are there any specific standards or regulations for ductile iron pipe?: Yes, there are specific standards and regulations for ductile iron pipe. Ductile iron pipe is commonly used in water and wastewater systems due to its strength and durability. The most widely recognized standard for ductile iron pipe is the American Water Works Association (AWWA) C151 standard. This standard covers the minimum requirements for ductile iron pipe, including materials, dimensions, tolerances, and testing methods. It also provides guidelines for the manufacturing, installation, and maintenance of ductile iron pipe systems. In addition to the AWWA C151 standard, there are also other standards and regulations that govern the use of ductile iron pipe in different countries. For example, in Europe, ductile iron pipe is governed by the EN 545 and EN 598 standards, which specify the requirements for ductile iron pipes and fittings used in water supply and wastewater systems. Furthermore, government agencies such as the Environmental Protection Agency (EPA) in the United States may have specific regulations and guidelines for the use of ductile iron pipe in certain applications, such as drinking water systems. It is crucial for manufacturers, contractors, and engineers involved in the design, installation, and maintenance of ductile iron pipe systems to ensure compliance with these standards and regulations. This helps to ensure that ductile iron pipe is manufactured to the highest quality standards, and that it is installed and maintained properly to ensure its longevity and reliability in water and wastewater systems.

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