DUCTILE IRON PIPE C DN125
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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:
(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.
(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.
(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.
(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.
(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.
(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.
- Q: What is the internal lining used in ductile iron pipes?
- The internal lining used in ductile iron pipes is typically a cement mortar lining. This lining is applied to the inside surface of the pipe to protect it from corrosion and abrasion. The cement mortar lining helps to extend the lifespan of the pipes and ensures they can withstand the harsh conditions of transporting water or sewage. Additionally, the lining also improves the hydraulic efficiency of the pipes by reducing friction and preventing the formation of biofilms or deposits on the inner surface. Overall, the use of cement mortar lining in ductile iron pipes is essential for maintaining the integrity and functionality of the infrastructure.
- Q: Can ductile iron pipe be used for industrial wastewater applications?
- Yes, ductile iron pipe can be used for industrial wastewater applications. Ductile iron pipe is known for its strength, durability, and resistance to corrosion, making it suitable for various applications including wastewater systems. It can handle high-pressure and heavy-duty environments, making it ideal for industrial wastewater applications that may involve abrasive or corrosive substances. Additionally, ductile iron pipe can be easily installed and maintained, reducing the overall costs and ensuring long-term reliability. However, it is important to consider the specific requirements of the wastewater application and consult with professionals to determine the most suitable pipe material and design.
- Q: What are the meanings of cast iron pipe wall thicknesses LA, A and B respectively?
- According to its manufacturing methods can be divided into: sand, centrifugal pipe, straight pipe, continuous cast iron pipe and sand pipe.According to the material used, it can be divided into gray iron pipe, nodular cast iron pipe and high silicon iron pipe.1 、 water supply cast iron pipe:The use of cast iron cast iron water pipe of No. 18 above by adding nodulizer, after centrifugal ductile cast iron pipe by centrifugal casting machine, the performance of ductile iron pipe with nature, iron and steel, excellent corrosion resistance, good ductility, good sealing effect, simple installation, mainly for municipal, industrial and mining enterprises water, gas, oil etc.. Water supply pipe is the first choice, with high cost performance.2 、 sand casting centrifugal cast iron pipe:The sand casting centrifugal cast iron pipe is made of gray cast iron. It is suitable for the transportation of pressure water such as water and gas.
- Q: What are the different methods for testing ductile iron pipe?
- To ensure the quality and reliability of ductile iron pipe, there are several available testing methods: 1. The most commonly used method is hydrostatic testing. This involves filling the pipe with water and pressurizing it to a specific level. The pipe is then inspected for leaks or deformations under the applied pressure. Hydrostatic testing determines the pipe's ability to withstand internal pressure without failing. 2. Tensile testing involves subjecting a sample of the ductile iron pipe to an increasing tensile load until it fractures. This test measures the material's ultimate tensile strength, yield strength, and elongation. It assesses the pipe's mechanical properties and ability to withstand tension without breaking. 3. Hardness testing measures the pipe's hardness using techniques such as Brinell, Rockwell, or Vickers hardness tests. This provides information about the material's resistance to deformation, wear, and fatigue. It evaluates the pipe's durability and resistance to external forces. 4. Impact testing entails striking a notched sample of the ductile iron pipe with a pendulum or falling weight to measure its impact resistance. This test determines the material's ability to absorb energy during sudden loading or impact. It evaluates the pipe's ability to withstand accidental impacts or dynamic loads. 5. Ultrasonic testing is a non-destructive method that uses high-frequency sound waves to detect internal defects or discontinuities in the ductile iron pipe. This testing identifies voids, cracks, or inclusions that may affect the pipe's structural integrity. It ensures the pipe's soundness and reliability. 6. Magnetic particle testing primarily detects surface or near-surface defects in the ductile iron pipe. It involves applying a magnetic field to the pipe and then applying magnetic particles to the surface. Any defects will cause the particles to gather and form visible indications. This testing identifies surface cracks, laps, or other defects that may affect the pipe's performance. By utilizing these various testing methods, ductile iron pipe can meet industry standards and specifications, guaranteeing its quality and reliability in various applications.
- Q: What is the expected service life of ductile iron pipe?
- The service life of ductile iron pipe can vary depending on several factors, including the environment, soil conditions, water quality, and the implementation of maintenance and corrosion protection measures. On average, ductile iron pipe is designed to last between 75 and 100 years, thanks to its exceptional strength, durability, and resistance to corrosion. This type of pipe is renowned for its ability to withstand harsh conditions, making it a popular choice for water and wastewater systems, industrial applications, and various infrastructure projects. By regularly maintaining and properly protecting against corrosion, the service life of ductile iron pipe can be extended, ensuring its reliability and performance for many decades to come.
- Q: Ductile iron pipe is how many years warranty
- In the ferrite and pearlite matrix on the distribution of a certain number of spheroidal graphite, according to the nominal diameter and the elongation of different microstructure of ferrite and pearlite in different proportions of small caliber pearlite percentage is generally not more than 20%, large diameter of the general control in about 25%.
- Q: What are the risks in the process of conveying ductile iron pipes?
- Pile up: when the pipe is stacked, the lower part of the pipe should be covered with a tie or cushion block. The socket of the pipe is interlocked with each other, and the stop wedge must be put in place to prevent the pipe from rolling. Not allowed to be piled on marshes, rough slopes, or badly polluted areas.
- Q: How to distinguish flexible and rigid interfaces between cast iron pipe joints
- Rigidity is a way of connection that has been eliminated. Sealing is achieved by pouring cement into the spigot
- Q: Can ductile iron pipes be used for gas distribution systems?
- Certainly, gas distribution systems can utilize ductile iron pipes. The utilization of ductile iron pipes in various infrastructure applications, such as gas distribution systems, is widespread due to their exceptional qualities, including strength, durability, and resistance to corrosion. These pipes are engineered to withstand the high-pressure flow of gas and are suitable for installations both above and below ground. Furthermore, ductile iron pipes exhibit remarkable resistance to external loads, minimizing the risk of damage or fracture, thereby establishing them as a dependable and secure choice for gas distribution systems. Nevertheless, it is crucial to ensure that the pipes receive proper coating and protection against any potential corrosive elements present in the gas or soil to guarantee their longevity and optimal performance.
- Q: Can ductile iron pipes be used for marine applications?
- Yes, ductile iron pipes can be used for marine applications. Ductile iron is known for its high strength and durability, making it suitable for various environments, including marine environments. It has excellent corrosion resistance properties, which enable it to withstand the harsh conditions of saltwater exposure. Additionally, ductile iron pipes have been used in marine applications such as wastewater treatment plants, desalination plants, and offshore platforms. However, it is important to consider proper coating and maintenance to enhance the longevity of ductile iron pipes in marine applications.
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DUCTILE IRON PIPE C DN125
- Loading Port:
- China Main Port
- Payment Terms:
- TT OR LC
- Min Order Qty:
- -
- Supply Capability:
- -
OKorder Service Pledge
OKorder Financial Service
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