• Steel Pipe Automatic Packing Machine Best Price System 1
  • Steel Pipe Automatic Packing Machine Best Price System 2
  • Steel Pipe Automatic Packing Machine Best Price System 3
  • Steel Pipe Automatic Packing Machine Best Price System 4
  • Steel Pipe Automatic Packing Machine Best Price System 5
Steel Pipe Automatic Packing Machine Best Price

Steel Pipe Automatic Packing Machine Best Price

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Loading Port:
Shanghai
Payment Terms:
TT OR LC
Min Order Qty:
1 set
Supply Capability:
100 set/month

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Specifications

HG114 Hf Straight-seam Weld Pipe Mill is used to produce round pipe 1 1/2" - 4" and square tube 40x40mm - 90x90mm.

HG114 Hf Straight-seam Weld Pipe Mill 

I. Summary

The mill is intended for manufacturing round pipe of Φ50mm-Φ114mm with thickness of 1.5mm–5.0mm from cold-rolled and hot-rolled coil strip by means of unclosed tubular blank with its subsequent welding into tube, edge heating by means of solid state high-frequency welder, longitudinal seam welding in rolls of tube welding machine, cooling, further sizing or shaping and on-stream cutting of endless tube in measured lengths.

Finished product will be of round, square or rectangular pipe.

The manufacturing process provides for the uses of coiled strip precut in required width sizes in slitting machine.

II. The technical flow of the production line

{SteelTape}→→ Double-head un-coiler →→Strip-head Cutter and welder→→

Horizontal spiral accumulater →→Forming section(Flattening unit +Main driving unit +Forming unit +Guide unit +High frequency induction welding unit +squeeze roller)+ De-burr frame →→Cooling unit →→ Sizing unit and straightener →→Flying saw under computer-control →→ Run-out table

III. Basic conditions:

a) Steel Pipe Specification 

Model

 HG114

 pipe diameter

  Ø50–Ø114mm

 pipe thickness

  1.5 – 5.0mm

 square pipe

  40X40mm –90X90mm

 rectangle pipe

  40X40mm –90X90mm

 pipe length

  6.0m – 12.0m

 length tolerance

  0-6mm

b) SteelTape Specification

1. Material:        Carbon steel (δb≤500Mpa, δs≤235Mpa)

2. Steel Tape: Inner diameter:    Φ470-510mm

Outer diameter:    Φmax=1800mm

Strip steel width:       160mm-400mm

Strip steel thickness:   1.5mm-5.0mm

The maximum weight:  4.0 tons

c) Electric installed capacity:       appro. 800KW

d) Size of the whole line:           appro. 75X7.0m

e) Line Speed:                    20-70m/min

 

 

 Forming & sizing section

4.1   Forming mill gearbox, universal joint

4.1.1   Mill entry flattener by up-horizontal roll and below-horizontal roll, one positive five-roll flattener, one pair of feeding vertical roll.

4.1.2   Forming mill consists of:

-      Driven stand:            7 sets (Horizontal)

-        Driven stand shaft:             Φ 100mm

-      Material of shaft:         40Cr

-         Side roll stand:                 8 sets(Vertical)

-         Side roll stand shaft:       Φ60mm

-      Material of shaft:          40Cr

-         Gear box & universal joint: 7sets

-      Material of gear box:      cast steel

-      Material of gear:          20CrMnTi

-      Main motor:              132kW   Model: Z4-250-31  1 set

-      Main redactor:            1 set

-      Horizontal roller frame with worm gear & shaft. adjust up and down at same time and level.

4.2        Sizing mill gear box, universal joint

4.2.1   Sizing mill consist of:   

-            Driven stand:               5 sets (Horizontal)

-         Driven stand shaft:              Φ 100mm

-      Material of shaft:          40Cr

-         Side roll stand:                  5 sets (Vertical)

-         Side roll stand shaft:        Φ60mm

-      Material of shaft:          40Cr

-         Gear box & universal joint:  5 sets

-      Material of gear box:       cast steel

-      Material of gear:           20CrMnTi

-      Main motor:               110kW   Model: Z4-250-11  1 set

-      Main redactor:             1 set

-      2 set single head Turk’s head, with 4 rollers*2sets

-      One speed testing roller with air cylinder for CNC flying saw

-      Horizontal roller frame with worm gear & shaft. adjust up and down at same time and level.


Q: A roll forming machine, rolling out of the length is always not up to a fixed size, not too small, that is, more than that, what is the cause?
According to my experience, there should be a problem with the boot encoder (also known as the digital wheel). Thank you. I hope I can help you.
Q: What is rolling forming processing?
A special rolling tool is used to exert certain pressure on the surface of the workpiece so as to make the surface metal flow.
Q: Improvement in rolling forming process
Can not meet the slender rod, thin-walled tubes and other rigid parts of the processing.
Q: Introduction of roll forming process
Roll forming began around 1960s in europe. Because of roll forming, the working model has the advantages of high production efficiency, saving material and increasing product strength.
Q: What kind of material and what heat treatment are used for pressing roller (molding, feeding, cutting force, heavy load, heavy load) of sheet steel rolling machine?
Non bonding wear of rolled material (especially stainless steel strip, etc.)
Q: What is the surface rolling forming machine process?
Due to the rolling surface of metal plastic deformation, so that the surface microstructure of cold hardening and grain refinement, forming a dense fibrous, and the formation of residual stress, hardness and strength, so as to improve the surface wear resistance, corrosion resistance and compliance.
Q: Process mould for rolling forming process
Rolling forming is more complicated and requires higher than rolling thread. The die design is based on the different shapes of the workpiece, the design of the rolling plate into a cross section or a few sections, can use synchronous type; also can use grading type.
Q: Material and equipment for roll forming process
Rolling molding is usually through upsetting a blank cold heading machine, thread rolling machine rolling after processed. The equipment for thread rolling and rolling forming includes various reciprocating flat rolling machines, planetary wire rolling machines, two cylindrical roller spinning machines and three cylindrical roller spinning machines.

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