Steel Pipe Automatic Packing Machine Best Quality
- Ref Price:
-
- Loading Port:
- Shanghai
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1 set
- Supply Capability:
- 100 set/month
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Specifications
HG114 Hf Straight-seam Weld Pipe Mill is used to produce round pipe 1 1/2" - 4" and square tube 40x40mm - 90x90mm.
HG114 Hf Straight-seam Weld Pipe Mill
I. Summary
The mill is intended for manufacturing round pipe of Φ50mm-Φ114mm with thickness of 1.5mm–5.0mm from cold-rolled and hot-rolled coil strip by means of unclosed tubular blank with its subsequent welding into tube, edge heating by means of solid state high-frequency welder, longitudinal seam welding in rolls of tube welding machine, cooling, further sizing or shaping and on-stream cutting of endless tube in measured lengths.
Finished product will be of round, square or rectangular pipe.
The manufacturing process provides for the uses of coiled strip precut in required width sizes in slitting machine.
II. The technical flow of the production line
{SteelTape}→→ Double-head un-coiler →→Strip-head Cutter and welder→→
Horizontal spiral accumulater →→Forming section(Flattening unit +Main driving unit +Forming unit +Guide unit +High frequency induction welding unit +squeeze roller)+ De-burr frame →→Cooling unit →→ Sizing unit and straightener →→Flying saw under computer-control →→ Run-out table
III. Basic conditions:
a) Steel Pipe Specification
Model | HG114 |
pipe diameter | Ø50–Ø114mm |
pipe thickness | 1.5 – 5.0mm |
square pipe | 40X40mm –90X90mm |
rectangle pipe | 40X40mm –90X90mm |
pipe length | 6.0m – 12.0m |
length tolerance | 0-6mm |
b) SteelTape Specification
1. Material: Carbon steel (δb≤500Mpa, δs≤235Mpa)
2. Steel Tape: Inner diameter: Φ470-510mm
Outer diameter: Φmax=1800mm
Strip steel width: 160mm-400mm
Strip steel thickness: 1.5mm-5.0mm
The maximum weight: 4.0 tons
c) Electric installed capacity: appro. 800KW
d) Size of the whole line: appro. 75X7.0m
e) Line Speed: 20-70m/min
Forming & sizing section
4.1 Forming mill gearbox, universal joint
4.1.1 Mill entry flattener by up-horizontal roll and below-horizontal roll, one positive five-roll flattener, one pair of feeding vertical roll.
4.1.2 Forming mill consists of:
- Driven stand: 7 sets (Horizontal)
- Driven stand shaft: Φ 100mm
- Material of shaft: 40Cr
- Side roll stand: 8 sets(Vertical)
- Side roll stand shaft: Φ60mm
- Material of shaft: 40Cr
- Gear box & universal joint: 7sets
- Material of gear box: cast steel
- Material of gear: 20CrMnTi
- Main motor: 132kW Model: Z4-250-31 1 set
- Main redactor: 1 set
- Horizontal roller frame with worm gear & shaft. adjust up and down at same time and level.
4.2 Sizing mill gear box, universal joint
4.2.1 Sizing mill consist of:
- Driven stand: 5 sets (Horizontal)
- Driven stand shaft: Φ 100mm
- Material of shaft: 40Cr
- Side roll stand: 5 sets (Vertical)
- Side roll stand shaft: Φ60mm
- Material of shaft: 40Cr
- Gear box & universal joint: 5 sets
- Material of gear box: cast steel
- Material of gear: 20CrMnTi
- Main motor: 110kW Model: Z4-250-11 1 set
- Main redactor: 1 set
- 2 set single head Turk’s head, with 4 rollers*2sets
- One speed testing roller with air cylinder for CNC flying saw
- Horizontal roller frame with worm gear & shaft. adjust up and down at same time and level.
- Q: A roll forming machine, rolling out of the length is always not up to a fixed size, not too small, that is, more than that, what is the cause?
- Maybe there is something wrong with that roller. It rolls out of the wrong angle and the size will be out of order.
- Q: What is rolling forming processing?
- Rolling process is a kind of pressure finishing, which is a kind of cold plastic characteristic of metal under normal condition.
- Q: Improvement in rolling forming process
- Rigid force, 1000N-3000N, damage to the guide rail of machine tool transmission mechanism, seriously damage the accuracy and life of machine tools.
- Q: Introduction of roll forming process
- Roll forming began around 1960s in europe. Because of roll forming, the working model has the advantages of high production efficiency, saving material and increasing product strength.
- Q: What kind of material and what heat treatment are used for pressing roller (molding, feeding, cutting force, heavy load, heavy load) of sheet steel rolling machine?
- Use 40Cr or 20Cr, Cr12.Cr12MoV, quenching and tempering treatment, think of hardness, high point, carburizing, nitriding, and consider adding lubrication device to extend its service life
- Q: What is the surface rolling forming machine process?
- The rolling process using metal at room temperature, cold plastic characteristic, through the rolling tool is the rolling tool to put some pressure on the metal surface, so that the workpiece surface by plastic deformation, the height to the lower tissue slip, the surface roughness decreased.
- Q: Process mould for rolling forming process
- Press forming is an advanced processing technology, and its remarkable characteristics have been paid attention to by the automobile industry at home and abroad.
- Q: Material and equipment for roll forming process
- The most common type of roll forming is reciprocating flat wire twisting machine. Therefore, for the manufacturers of cold heading machines and screw rolling mills, the design of rolling dies is only a matter of design.
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Steel Pipe Automatic Packing Machine Best Quality
- Ref Price:
-
- Loading Port:
- Shanghai
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1 set
- Supply Capability:
- 100 set/month
OKorder Service Pledge
OKorder Financial Service
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