steel mesh reinforced plastic pipe
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Structure
The Steel Reinforced PE Pipe is a new kind of high density polyethylene pipe which is reinforced by a steel wire skeleton. Crossing steel wire are spots welded as a net-cylinder structure during the manufacturing process. HDPE , the stuffing material of the structure ,is continuously extruded on producing line. The structure is similar to reinforced concrete structure.
This combination makes the pipe far stronger than standard HDPE pipe and more flexible and corrosion-resistant than steel pipe. Many of its inherent characteristics are far superior to those of HDPE or steel pipe.
Material
The stuffing material of the steel mesh reinforced HDPE pipe and fittings is PE 80 (piping class), and the high quality low-carbon steel wire is used as the reinforced part of the pipes and Q235 steel sheet is used for the fittings.
Characteristics of PE 80(piping class) material
Characteristics Test Standard Unit Result
Melt Flow Index(5Kg,190℃) | ASTM D 1238 | G/10min | 0.56 |
Density | ASTM D 792 | G/cm3 | 0.954 |
Tensile Yield Strength | ASTM D 638 | Kg/cm2 | 230 |
Tensile Fracture Strength | ASTM D 638 | Kg/cm2 | 370 |
Tensile&Elongation Ratio | ASTM D 638 | % | ≥600 |
Brittleness Tempreature | ASTM D 746 | ℃ | ≤-70 |
Linear Expansion Coefficient | DIN 53752 | K-1 | 1.3x10-4 |
ESCR (F50) | ASTM D 1689 | HR | >2000 |
Thermal Stability | ISO 10837 | min | >20 |
Grade | ASTM D 4131(B) | | PE 80 |
Long-term Hydro Static Strength | ISO 9080 | MPa | 9.33 |
Short-term Hydro Static Strength | ASTM D 4131 | HR | >165 |
The characteristic of steel wire and sheet
Characteristics | Test Standard | Unit | Result | |
Steel wire | ||||
Tensile strength | GB/T 343-1994 | MPa | 400-500 | |
Tensile&Elongation Ratio | GB/T 343-1994 | % | 12 | |
Steel sheet | ||||
Tensile strength | GB/T 709-1988 | MPa | 200 | |
Tensile&Elongation Ratio | GB/T 709-1988 | % | 10 |
Characteristics
a. Excellent corrosion resistance
Generally acknowledged as the anti-corrosion material, PE has an excellent property that can resist nearly 275 kinds of corrosive medium, such as non-oxidizing acid, alkali and saline solutions.
b.Super hydraulic performance
The absolute roughness of the steel mesh reinforced PE pipe is 0.01mm only while that of the steel pipe is 0.2mm. So the flow resistance is smaller and the conveying capacity is obviously higher than the normal steel pipe under the same condition.
c.Good flexibility and anti-seismic property
The steel mesh reinforced PE pipe has moderate elastic modulus. So it has excellent adaptability to the nonuniform settlement foundation and ground displacement. The good anti-seismic performance will reduce the cost of losses maximally when earthquake occurs.
d.Lighter weight and easier installation
The density of steel mesh reinforced PE pipe is only 40% of that of steel pipe, we don't need the lifting equipment on site when installing pipes of small caliber. Using this kind of pipe can also save bend fittings benefit from the pipe laying according to the topography to the general undulating land. And the requirement of trench digging is less than steel pipe.
e.Super abrasion resistance
Generally, the abrasion property of polyethylene is superior to normal metal material .lt dedicates the abrasion resistance feature of steel framed reinforced PE composite pipe is exactly better than that of the normal steel pipes.
Solid Content | 7 | 14 | 8.8 | |
Wearing Capacity (μm/h) | SR-HDPE | 0.38 | 0.58 | 0.23 |
| Steel | 1.5 | 2.3 | 0.9 |
f.Excellent heat preservation property
The basic stuffing material of steel mesh reinforced PE pipe is polyethylene. The Thermal conductivity coefficient of PE is 0.43W/m℃,and that of the steel pipe is 2.5 W/m℃. So the heat preservation property is very good. Also we don't need any heat-insulation treatment even installing overhead.
g.Outstanding hygienic character
PE material is nontoxic and is widely used in food industry . The steel mesh reinforced PE pipe use PE as basic stuff ,and it has passed each test of the National Preventive Medical Association and gotten the Healthy Permit for portable water conveying. So our pipe can meet the requirements of Food Hygiene Law and Healthy Evaluation. At the same time, the inner surface of our pipe is bacteria free ,electrochemistry corrosion free and won’t introduce secondary pollution.
h.Working lifetime is longer and comprehensive cost is lower
The features of PE material ensure the working lifeof steel mesh reinforced PE pipe is much longer and comprehensive cost much lower than those of the normal steel pipe in the fields of conveying corrosive medium.
Benefit from the property of anti-corrosion, flexibility and heat preservation, etc., this pipe can be used on the industry of Mining, Oil, Gas, Chemical, the transportation of Ore Pulp and Tailings.
- Q: Are composite pipes suitable for underground mining applications?
- Yes, composite pipes are suitable for underground mining applications. Composite pipes offer several advantages such as high strength, corrosion resistance, and lightweight construction, making them ideal for underground mining operations. They can withstand the harsh conditions and provide durability and longevity, reducing maintenance and replacement costs. Additionally, composite pipes have excellent chemical resistance, preventing any chemical reactions with mining fluids or ores. Overall, composite pipes are a reliable and efficient choice for underground mining applications.
- Q: What is the PVC composite pipe and what is the difference between it and the plastic pipe?
- PPR (polypropylene) is a solid wall of plastic pipe, hot and cold water pipes usually do the building, the middle is a layer of aluminum plastic pipe with inside and outside PERT (polyethylene) composite materials, general heating pipes, PVC (polyvinyl chloride) is a solid wall pipe, because of low pressure and contain harmful substances, usually can only do drainage or wear line.
- Q: What is the difference between plastic lined galvanized steel pipe and steel plastic composite pipe?
- Groove connections, of course. If the pipeline installation of more than DN100 (including 100) the best use of clamps (i.e. groove) relative to the connection of steel plastic composite pipe should cost is not expensive, but the fittings used in drinking water or drinking water must be hot galvanized, at the same time (coating for inner wall of health permit to health standards), pad connections must be food grade silicone rubber. If it is installed the best equipment interface of the pipe opening the whole prefabricated (at the same time, good pressure groove) then the whole hot galvanizing and coating for inner wall (not plastic lining). The clamping ring (i.e. groove) is used to connect the pipeline, the tightness is better, the test pressure is almost no leakage, and the construction quality is guaranteed better. Generally less than or equal to DN70 thread connection, greater than DN70 recommended groove connection (clamp connection). Pay attention to using plastic steel pipe manufacturer machinery, do not destroy the plastic layer. Flange connections are generally used in large bore. Should be dedicated fittings, usually flange connection and rib connection,
- Q: Are composite pipes suitable for desalination plant brine discharge?
- Yes, composite pipes are suitable for desalination plant brine discharge. Composite pipes, made from materials such as fiberglass or carbon fiber reinforced polymers, offer excellent corrosion resistance and durability, making them ideal for handling brine discharge from desalination plants. These pipes can withstand the harsh chemicals and high-pressure conditions associated with brine discharge, ensuring efficient and reliable operation of the desalination plant.
- Q: How does a composite pipe differ from a traditional metal pipe?
- A composite pipe differs from a traditional metal pipe primarily in its construction material. While a traditional metal pipe is made entirely of metal, a composite pipe is typically composed of multiple layers of different materials. This combination of materials gives a composite pipe several advantages over a traditional metal pipe, such as improved resistance to corrosion, reduced weight, and enhanced flexibility. Additionally, composite pipes often have better insulation properties and can be more cost-effective in certain applications.
- Q: Do composite pipes require special fittings or connectors?
- Yes, composite pipes do require special fittings or connectors. These fittings or connectors are specifically designed to work with the unique properties of composite materials, such as their lightweight nature and resistance to corrosion. They ensure a secure and leak-free connection between composite pipes and other plumbing components.
- Q: Are composite pipes more resistant to corrosion than metal pipes?
- Yes, composite pipes are generally more resistant to corrosion than metal pipes. This is because composite materials, such as fiberglass-reinforced plastic (FRP) or carbon fiber-reinforced polymer (CFRP), have inherent corrosion-resistant properties. Unlike metals, composites are not susceptible to rust, oxidation, or chemical reactions, making them highly durable and resistant to the effects of corrosive substances present in various environments. Additionally, composite pipes offer better longevity and lower maintenance requirements compared to metal pipes, making them a preferred choice for corrosive applications.
- Q: Are composite pipes resistant to microbial growth?
- Yes, composite pipes are generally resistant to microbial growth.
- Q: What is the lifespan of a composite pipe?
- The lifespan of a composite pipe can vary depending on various factors such as the material used, the conditions it is exposed to, and the maintenance practices followed. However, on average, a well-designed and properly installed composite pipe can have a lifespan of 30 to 50 years or even longer.
- Q: Are composite pipes resistant to corrosion?
- Yes, composite pipes are generally resistant to corrosion. They are often made with materials such as fiberglass or plastic, which do not corrode like metal pipes. This makes composite pipes a durable and long-lasting option for various applications, especially in environments that are prone to corrosion, such as chemical plants or saltwater environments.
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