steel mesh reinforced plastic pipe
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Structure
The Steel Reinforced PE Pipe is a new kind of high density polyethylene pipe which is reinforced by a steel wire skeleton. Crossing steel wire are spots welded as a net-cylinder structure during the manufacturing process. HDPE , the stuffing material of the structure ,is continuously extruded on producing line. The structure is similar to reinforced concrete structure.
This combination makes the pipe far stronger than standard HDPE pipe and more flexible and corrosion-resistant than steel pipe. Many of its inherent characteristics are far superior to those of HDPE or steel pipe.
Material
The stuffing material of the steel mesh reinforced HDPE pipe and fittings is PE 80 (piping class), and the high quality low-carbon steel wire is used as the reinforced part of the pipes and Q235 steel sheet is used for the fittings.
Characteristics of PE 80(piping class) material
Characteristics Test Standard Unit Result
Melt Flow Index(5Kg,190℃) | ASTM D 1238 | G/10min | 0.56 |
Density | ASTM D 792 | G/cm3 | 0.954 |
Tensile Yield Strength | ASTM D 638 | Kg/cm2 | 230 |
Tensile Fracture Strength | ASTM D 638 | Kg/cm2 | 370 |
Tensile&Elongation Ratio | ASTM D 638 | % | ≥600 |
Brittleness Tempreature | ASTM D 746 | ℃ | ≤-70 |
Linear Expansion Coefficient | DIN 53752 | K-1 | 1.3x10-4 |
ESCR (F50) | ASTM D 1689 | HR | >2000 |
Thermal Stability | ISO 10837 | min | >20 |
Grade | ASTM D 4131(B) | | PE 80 |
Long-term Hydro Static Strength | ISO 9080 | MPa | 9.33 |
Short-term Hydro Static Strength | ASTM D 4131 | HR | >165 |
The characteristic of steel wire and sheet
Characteristics | Test Standard | Unit | Result | |
Steel wire | ||||
Tensile strength | GB/T 343-1994 | MPa | 400-500 | |
Tensile&Elongation Ratio | GB/T 343-1994 | % | 12 | |
Steel sheet | ||||
Tensile strength | GB/T 709-1988 | MPa | 200 | |
Tensile&Elongation Ratio | GB/T 709-1988 | % | 10 |
Characteristics
a. Excellent corrosion resistance
Generally acknowledged as the anti-corrosion material, PE has an excellent property that can resist nearly 275 kinds of corrosive medium, such as non-oxidizing acid, alkali and saline solutions.
b.Super hydraulic performance
The absolute roughness of the steel mesh reinforced PE pipe is 0.01mm only while that of the steel pipe is 0.2mm. So the flow resistance is smaller and the conveying capacity is obviously higher than the normal steel pipe under the same condition.
c.Good flexibility and anti-seismic property
The steel mesh reinforced PE pipe has moderate elastic modulus. So it has excellent adaptability to the nonuniform settlement foundation and ground displacement. The good anti-seismic performance will reduce the cost of losses maximally when earthquake occurs.
d.Lighter weight and easier installation
The density of steel mesh reinforced PE pipe is only 40% of that of steel pipe, we don't need the lifting equipment on site when installing pipes of small caliber. Using this kind of pipe can also save bend fittings benefit from the pipe laying according to the topography to the general undulating land. And the requirement of trench digging is less than steel pipe.
e.Super abrasion resistance
Generally, the abrasion property of polyethylene is superior to normal metal material .lt dedicates the abrasion resistance feature of steel framed reinforced PE composite pipe is exactly better than that of the normal steel pipes.
Solid Content | 7 | 14 | 8.8 | |
Wearing Capacity (μm/h) | SR-HDPE | 0.38 | 0.58 | 0.23 |
| Steel | 1.5 | 2.3 | 0.9 |
f.Excellent heat preservation property
The basic stuffing material of steel mesh reinforced PE pipe is polyethylene. The Thermal conductivity coefficient of PE is 0.43W/m℃,and that of the steel pipe is 2.5 W/m℃. So the heat preservation property is very good. Also we don't need any heat-insulation treatment even installing overhead.
g.Outstanding hygienic character
PE material is nontoxic and is widely used in food industry . The steel mesh reinforced PE pipe use PE as basic stuff ,and it has passed each test of the National Preventive Medical Association and gotten the Healthy Permit for portable water conveying. So our pipe can meet the requirements of Food Hygiene Law and Healthy Evaluation. At the same time, the inner surface of our pipe is bacteria free ,electrochemistry corrosion free and won’t introduce secondary pollution.
h.Working lifetime is longer and comprehensive cost is lower
The features of PE material ensure the working lifeof steel mesh reinforced PE pipe is much longer and comprehensive cost much lower than those of the normal steel pipe in the fields of conveying corrosive medium.
Benefit from the property of anti-corrosion, flexibility and heat preservation, etc., this pipe can be used on the industry of Mining, Oil, Gas, Chemical, the transportation of Ore Pulp and Tailings.
- Q: How are composite pipes different from traditional pipes?
- Composite pipes are different from traditional pipes in that they are made from a combination of materials, such as fiberglass, carbon fiber, and resin. This makes them lighter, stronger, and more resistant to corrosion compared to traditional pipes, which are typically made from materials like metal or plastic. Additionally, composite pipes have better thermal and electrical insulation properties, making them suitable for a wide range of applications in industries such as oil and gas, water supply, and chemical processing.
- Q: Are composite pipes suitable for cooling tower systems?
- Yes, composite pipes are suitable for cooling tower systems. Composite pipes are known for their excellent corrosion resistance, high strength-to-weight ratio, and durability, making them ideal for use in cooling tower systems. They are capable of withstanding the harsh conditions of cooling tower environments, including exposure to water, chemicals, and varying temperatures. Additionally, composite pipes offer better energy efficiency, reduced maintenance requirements, and longer service life compared to traditional materials, making them a reliable choice for cooling tower applications.
- Q: Is the plastic lined steel pipe the same as the PSP composite pipe?
- Now many places are using PSP steel composite pipe, pressure bearing ability, recommend you a family.
- Q: What is the function of the composite pipe?
- When the composite triode is formed, the emitter of the first tube is the collector at different polarities, and the current direction must be the same as the base current of the second tubes. The polarity of the composite triode depends on the first tube. The current amplification of a composite triode is approximately equal to the product of the amplification of two tubes. When designing a circuit, it is better to choose a well integrated tube, and some have a protective circuit inside, so that the circuit is simple and reliable.
- Q: What is the difference between plastic lined galvanized steel pipe and steel plastic composite pipe?
- Manufacturers have supporting professional pipe fittings; they should be connected in accordance with the design requirements of the connection method, threaded connections more economical.Plastic steel composite pipe features: (1). High mechanical strength and high extensibility; (two) good connection performance and no leakage; (three) special sealing of composite pipe; (four). The traditional process of installation, convenient for promotion; (five) health performance is good, can transport water; (six) high temperature, hot water, boiling water can be transported; (seven). No aging, long service life; (eight) low temperature brittleness, low expansion coefficient; (ten) or in the low price of steel plastic composite pipe composite stainless steel pipe is a pipe with polyethylene plastic pipe or stainless steel in the outer pipe lining, thus reduces the manufacturing cost, and ensure that the thickness to ensure the strength, the installation of steel plastic composite pipe and stainless steel composite galvanized steel pipe with polypropylene PP-R pipe cost difference is not much, close to the aluminum plastic composite tube, greatly lower than the pure stainless steel tube and pure copper.
- Q: Are composite pipes resistant to external mechanical damage?
- Yes, composite pipes are generally resistant to external mechanical damage. Composite materials used in the construction of these pipes, such as fiberglass or carbon fiber, offer high tensile strength and durability. They are designed to withstand external impacts, including mechanical damage, without compromising their structural integrity. Additionally, the composite pipes' inherent flexibility can absorb and distribute external forces, reducing the risk of damage.
- Q: Do composite pipes have any fire-resistant properties?
- Yes, composite pipes generally have fire-resistant properties. They are often made of materials such as fiberglass or carbon fiber, which have high resistance to heat and flames. Additionally, composite pipes are designed to be non-combustible and can withstand high temperatures without compromising their structural integrity. These fire-resistant properties make composite pipes suitable for applications where fire safety is a concern, such as in industrial settings or transportation systems.
- Q: Are composite pipes lightweight?
- Yes, composite pipes are lightweight.
- Q: Can composite pipes be used for oxygen transportation?
- No, composite pipes cannot be used for oxygen transportation. Oxygen can react with the materials in composite pipes, leading to potential fire hazards and safety risks. It is recommended to use other materials, such as stainless steel or copper, for oxygen transportation.
- Q: Do composite pipes have a high resistance to chemical attack?
- Yes, composite pipes have a high resistance to chemical attack.
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