Refractory Grade Calcined Bauxite - Raw Materials for Metallurgical Rotary Kiln Applications
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- 11 m.t.
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- 10000000 m.t./month
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1.Structure of Calcined Bauxite Description
Bauxite (aluminous soil; Bauxite) is also called the alumina or bauxite, main ingredients are alumina, hydrated alumina containing impurities, is an earthy mineral. White or gray, brown and yellow or light red by iron. From 4 to 3.9 g/cm3 density, hardness, 1 ~ 3 is not transparent, very brittle. Very difficult to melt. Insoluble in water, soluble in sulfuric acid, sodium hydroxide solution. Mainly used for aluminium, refractory material.
2.Main Features of the Calcined Bauxite
Calcined bauxite is one of the principal ore of aluminum. Calcined bauxite contains hydrous aluminum oxides and aluminum
hydroxides, formed through the laterization of aluminous rocks in tropical and subtropical areas .Calcined bauxite is obtained by calcining (heating)superior grade bauxite at high temperature (from 85OC to 1600C) .This removes moisture there. By increasing the alumina content,compared to an alumina content of about 57%to 58% in raw bauxite, calcined bauxite has an alumina content of 84%to88%.The heating is carried out in rotary kilns.
3.Main usage of the Calcined Bauxite
(1) aluminium industry. Used in national defense, aerospace, automotive, electronics, chemical industry, daily necessities, etc.
(2) precision casting. Alumina clinker made after the mould precision casting processed into fine powder. Used in military industry, aerospace, communications, instrumentation, machinery and medical equipment department.
(3) is used for refractory products. High bauxite clinker refractoriness is as high as 1780, chemical stability strong, and good physical properties.
(4) aluminum silicate refractory fiber. With light weight, high temperature resistance, good thermal stability, low thermal conductivity, heat capacity is small and the advantages of resistance to mechanical shock. Used in iron and steel, nonferrous metallurgy, electronics, petroleum, chemical, aerospace, atomic energy, defense and other industries.
(5) in magnesia and bauxite clinker as raw materials, add the appropriate binder, used for pouring ladle whole ladle lining has particularly good effects.
(6) manufacture alumina cement, abrasive materials, ceramic industry and chemical industry can be aluminum of various compound.
4. Calcined Bauxite Images
5. Calcined Bauxite Specification
| Al2O3% (min) | 90 min | 88 min | 87 min | 85 min | 80 min |
| SiO2% (max) | 3.5 | 5.5 | 7 | 8 | 10 |
| Fe2O3% (max) | 1.5 | 1.6 | 1.8 | 2 | 2.5 |
| TiO2% (max) | 3.8 | 4 | 4 | 4 | 4 |
| CaO+MgO % (max) | 0.35 | 0.4 | 0.4 | 0.4 | 0.5 |
| K2O+ Na2O % (max) | 0.35 | 0.4 | 0.4 | 0.4 | 0.5 |
| Bulk density(gm/cc) (min) | 3.35 | 3.25 | 3.2 | 3.1 | 2.9 |
| Moisture (max) | 0.3 | 0.3 | 0.3 | 0.4 |
0.5 |
| Al2O3 % min | 60-70 | 70-80 | 80 | 85 | 88 |
| Fe2O3 % max | 2.0 | 2.0 | 2.0 | 1.8 | 1.6 |
| TiO2% (max) | - | - | 4.2 | 4.0 | 4.0 |
| CaO+MgO % (max) | 0.6 | 0.6 | 0.5 | 0.4 | 0.4 |
| K2O+ Na2O % (max) | - | 0.6 | 0.5 | 0.4 | 0.4 |
| Bulk density(gm/cc) (min) | 2.65 | 2.75 | 2.9 | 3.1 | 3.2 |
| Moisture (max) | 0.5 | 0.5 | 0.5 | 0.5 | 0.5 |
| Package | Jumbo | Jumbo | Jumbo | Jumbo | Jumbo |
| Shipment | By sea | By sea | By sea | By sea |
By sea |
6.FAQ of Calcined Bauxite
1). Q: Are you a factory or trading company?
A: We are a factory.
2). Q: Where is your factory located? How can I visit there?
A: Our factory is located in ShanXi, HeNan, China. You are warmly welcomed to visit us!
3). Q: How can I get some samples?
A: Please connect me for samples
4). Q: Can the price be cheaper?
A: Of course, you will be offered a good discount for big amount.
- Q:What's the refractory material in common use currently?
- (1) Alumina-silica refractory brick: Except the transition band, hot end and firing zone of the rotatory cement kiln, it can be applied to the whole burning system of the precalcining kiln, such as the fixed wall lining, wicket, cooling machine, tertiary air duct, burner, etc. It mainly includes alkali-resisting brick, high alumina (anti stripping) brick, silica-mullite brick, etc. (2) Basic refractory: For the upper transition band close to the part of burning zone and the burning zone, its inner lining can endure the highest flame temperature of 2000℃ and material temperature of 1350℃-1400℃, and it also has to withstand the permeation of sulfur and alkali compounds, permeation, thermal shock and oxidoreduction of hot-melt clinkers (liquid phase), mechanical stress of elliptic cylinder deformation, etc. Therefore, inner linings are the most demanding parts to withstand stress, and only basic refractory can meet with requirements under this working condition. (3) Fireclay insulating refractory: Its microstructure has notable characteristics of high porosity, large pore size and thermal insulation performance. For its low volume density and light weight, it is usually referred to as lightweight refractory. Fireclay insulating refractory product has great varieties, and it is usually classified and named according to its chemical and mineral compositions or production raw materials, and it is also classified according to its operating temperature and material form. Currently, the most used main thermal insulation material for the precalciner kiln system at home and abroad is calcium silicate board; besides, light weight castable and insulating fire brick are increasingly used year by year. Other thermal insulation materials are mainly ceramic fiber products.
- Q:who knows the uses of refratories?
- Physical properties of refractories include structural properties, thermal properties, mechanical properties, usability and operation. structural properties of refractories include porosity, bulk density, water absorption, air permeability, pore size distribution. Refractory thermal properties include thermal conductivity, thermal expansion coefficiency, specific heat, heat capacity, thermal diffusivity, thermal emissivity. Mechanical properties of refractories include compression strength, tensile strength, anti bending strength, torsional strength, shear strength, impact strength, abrasion resistance, creep property, adhesive strength, modulus of elasticity. Refractories are used in various fields of steel, nonferrous metals, glass, cement, ceramics, petrochemical, machinery, boilers, light industry, power, military and other fields of national economy. They are essential materials that ensures the production run and technological development of the above industries, and play an important role in promoting the developemnt of high temperature industrial production. the usability of refractories include refractoriness, softening temperature under a fixed load, linear?change?on?reheating,thermal shock resistant performance,slag resistance, acid resistance, alkali resistance, hydration resistance, carbon monoxide resistance, conductivity, oxidation resistance.
- Q:What type of firebrick does TZ-3 represent?
- Height is 65mm, length is 230mm, and width is 114mm, that is the t-3 firebricks which meet the national standard.
- Q:What is the common inorganic fireproof and thermal inuslation matertial?
- Ceramic foam insulation board is made from clay tailings, ceramic broken flake and river silt, which is the closed ceramics material with high porosity roasted in high temperature by advanced production technology and foam technology. Products have fire retardant, small deformation coefficient, aging resistance, stable performance, good environmental protection, good compatibility between wall base and plastering layer, good safety and soundness and a lifetime as long as the building itself.
- Q:What is the appropiate thickness if fire resistant time for ultra thin steel structure coating is 2.5 hours?
- A level fire resistant steel structure building steel column cannot be constructed with super thin steel structure fire retardant coating, because the ultra thin steel structure fire retardant limit is less than 3 hours. Thin fire retardant coating for steel structure is water borne fireproof coatings painted on the surface of steel structure. It will form carbonized fireproof heat insulation protective layer to insulate oxygen and delay the speed of heating steel structure when it catches on fire, avioding the rapid temperature rise of steel structure and increasing its fire resistant limit. Fire resistance performance: The 2mm coating ≥ 60min, 3mm 100min.
- Q:Who knows that among refractory materials, insulation boards from which refractory material industry is superior in quality?
- When casting ingot, after high temperature molten steel is poured into ingot mold, molten steel keeps shrinking during cooling, for example, killed steel is shrinking 3% --5%. because of fast heat dissipation of ingot head , some shrinkage holes appear at the head of ingot. Therefore, you should cut shrinkage holes which account for more than 15% of the ingot quality in the head while cutting steel ingot cogging. If effective measures were taken to insulate the head of ingot from heat, then the coagulation time of ingot head would lag behind in the body of the ingot solidification, which will greatly shrinkage holes, improve ingot yield so as to reduce energy consumption of steelmaking. Adiabatic plate can achieve this purpose. China Heng insulation board has the advantages of uplifting adiabaticity and small heat capacity, so that it greatly reduced heat loss of molten steel, And the tundish can be directly put into use without preheating, thereby saving a large amount of preheating fuel. So in the current process of continuous casting, the heat insulation board is the main material of tundish lining.
- Q:Who knows about the criteria of fireproof and thermal insulation materials?
- 1. thermal insulation materials with A-level combustion performance: EPS sea capacity module, rock wool, glass wool, foam glass, foamed ceramics, foam cement, hole-closed perlite, etc. 2. thermal insulation materials with B1-level combustion performance: specially-treated extruded polystyrene boards(XPS)/ specially-treated Polyurethane(PU), phenolic aldehyde, gelatine powder polyphenyl granule,etc. 3. thermal insulation materials with B2-level combustion performance: molding polystyrene board(EPS), extruded polystyrene board(XPS), polyurethane(PU), polyethylene(PE), etc. Such A-level insulation materials are only fireproof, the thermal insulation properties are worse than that of organic XPS \\EPS materials. Currently I think that the best insulation material should be EPS sea capacity module, it not only achieves the requirement of insulation but also fulfills the goal of fireproofing, and the comprehensive unit price of it is not expensive. The thermal insulation materials in the domestic market have their own disadvantages, you'd better take the building demands into consideration, and use the materials that are within the acceptable range. I hope my answers help you.
- Q:The primary problem, does the gas permeable brick is fired refractory bricks(refractory) ?
- Yes. After moulding by casting in the firing of 1450 ° degrees.
- Q:what kind of refractories is used to make the industrial silicon furnace mouth long life?
- Fused zirconia corundum brick, the smelter of the glassworks is used this kind of lining, and you can contact by private letter.
- Q:Where is the development of refractory industry?
- Continuous casting system varieties used in refractory materials include: (1) ladle refractories -- ladle lining, permanent lining, ventilation components; (2) tundish refractories -- linings and coatings, insulation board, cover; (3) functional refractories -- non oxidation casting with long nozzle, immersion nozzle, stopper, sliding gate; (4) purifying molten steel with ceramic purifier, slag dam, alkaline coating and horizontal continuous casting for separating ring gate, etc..
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Refractory Grade Calcined Bauxite - Raw Materials for Metallurgical Rotary Kiln Applications
- Ref Price:
-
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 11 m.t.
- Supply Capability:
- 10000000 m.t./month
OKorder Service Pledge
OKorder Financial Service
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