• Raw Materials for Mullite Castable in Refractory Cement System 1
Raw Materials for Mullite Castable in Refractory Cement

Raw Materials for Mullite Castable in Refractory Cement

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Specifications

Mullite castable in refractory cement
1. Refractoriness1750degree.
2. Can according to customers' requirements.

                                        Mullite castable in refractory cement

Pls kindly note: in order to save your golden time:

By Email:pelletmachine AT aol.com; info AT cs-machine.com

Brief introduction:

Refractory materials can be divided into shaped refractory products(Such as: Refractory brick ,Fire clay brick,High alumina brick, Heat insulation brick,Ceramic fiber products ect) andunshaped refractory materials(Such as:Refractory castable, Plastic refractory, High temperature refractory mortar ect), Widely used in metallurgy, petroleum, chemical industry, Cement, Glass, Casting,carbon,building materials, machinery processing, military, etc.

Refractory raw material: The chamotte, Calcined flint clay, Calcined kaolin, Sintered mullite,Bauxite,flint clay, aggregate, fused mullite

Made process:

Made from the natural high quality bauxite, our product is through multi-level homogenozaotpm and then calcined at about 1750 degree. it possesses many good characteristics such as high bulk density, stable quality, good thermal shock resistance, small index of high temperature creep and good resistance to cheamical  corrosion, it is an ideal raw aterial for the following refractory products like a variety of shaped and unshaped refractories, advance ceramic asanitary ware body, precision casting models and so on.


Application: metallurgy, petroleum, chemical industry, building materials, machinery processing, military, etc of thermal technology equipment.

Mullite, coke store and aggregate chemical analysis:

Name

Mullite sand, coke store aggregate

Mullite powder, calcined powder

Super class

First class

Super class

First class

AL

45-48

43-45

45-48

43-45

SI

51-53

51-53

51-53

51-53

Refractoriess

2.60

2.50

5.60

2.50

Dustiness

0.10

0.10

Features: High strength, good thermal stability, impact resistance, scouring resistance, wear resistance, long service life by the combined technology of low cement and adding superfine powder and efficient dispersant. Excellent raw materials and high temperature performance, castable refractoriness reaches 1790 °C. Mixing by machine, convenient construction, the construction period is greatly shortened, and the economic benefit is remarkable.

Purposes: Cement kiln preheater lining, cooling machine lining, pipe lining, coal injection gun wrapping, kiln mouth, and high temperature parts. Prefabricated into various sizes and also can be applied to spraying construction (preheater lining).

Usage: add water to form mortar or make prefabricated block, semi-dry method spraying construction is available for spraying type.

Storage: 25 kg/bag sealed packaging at room temperature for 3 ~ 4 months  

INDEX


Product Name

Mullite Castable

Chemical Composition(%)

Al2O3+SiC≥

65

SiO2   ≤

25

Max. Service Temp(°C)

1500

Bulk/Density(g/cm3)110°C×24h

2.5

Cold Crushing Strength/RuptureStrength(MPa)

110°C×24h

80/10

1100°C×3h

100/12

1500°C×3h

Linear Change Rate After Heating(%)

1100°C×3h

0.3

1500°C×3h

Water consumption(%)

5-7


FACTORY:


Q:What are first rate fire resistant window materials?
Natural environmental protection, non-poisoned, non-peculiar smell, non-radioactive; non-combustible, fireproofing, moisture-proof, corrosion-resistant; easy construction, lightweight, high strength, www. jsxsmy.
Q:What the fireproofing materialare of the refractory kettle and where they can be sold?
Many places sell these. Nearly 10 years, can't brun when it is dry, adsorption. You can also baidu these materials. Heat transfer evenly, feldspar, clay and other raw materials with a ceramic products. Traditional casserole can not resist heat difference and also can withstand for 100 high temperature without crack. Aiming at the problem of traditional casserole, easy to crack and air permeability, people joined the spodumene on raw material, produce a high-temperature resistance casserole. It is produced after the high temperature burning makes an earthenware pot to keep the original advantages. Hebei has many places to sell these materials and is also relatively cheaper. The traditional casserole has features of not easy to transfer heat's quartz and slow cooling. Due to production technology and raw materials, it greatly improves the casserole' practicability after research and improvement.
Q:Does anyone know fire-proof material of fireproof wooden door?
Fireproof wooden door goes through the flame treatment, so it can prevent fire. Its principle: Fire-retardant treated timber has become flame retardant material itself and its fire endurance has increased. The commonly used method of fire retardant treatment for timber including: Spraying method, soaking method, boiling method, vacuum method, vacuum-pressure method. Spraying method and soaking method are generally used for timber surfaces which are no longer going through planing process, and thin plate fire retardant treatment, whose thickness is less than 10mm .
Q:What are the commonly used fire protection materials
Firewall. The fire wall is made of non combustible material, and is directly installed on the base of the building or the reinforced concrete frame or fire proof walls . Fireproof limit of the firewall, according to the current "building regulations", is 4 hours, wheras the specification of Technical specification for concrete structures of tall building is 3 hours. doors resistant to fire, heat in a certain period of time These door usually prevent the spread of fire and gas in the fire resistant wall, staircase, pipe well. Fire door can be divided into steel fire doors, wood fire doors and composite materials fire door according to the material used. According to the limit of fire resistance can be divided into the class A fire door (1.2h), B fire doors (0.9), class C fire door (0.6h); (3) fire window. Windows resistant to fire, heat in a certain period of time It is usually installed in the fire resistance wall or doors; the fire shutter. This roller shutter can be refractory in a certain period of time. It is typically used for heat and fire insulation in escalator with difficulties to install fire resistant wall, fire resistant valve and smoke resistant valve. Fire resistant valve is installed in the ventilation and air conditioning system of air supply and return air duct, usually in the open state, fire, It will be turn off when the pipeline gas temperature reached 70 degrees, can meet the requirement for fire resistance and insulation for gas and fire. Smoke fire resistant damper installed in the exhaust system pipe, when the pipeline gas temperature reached 280 degrees, it will close automatically, insulating fire and gas.
Q:What's the A class fireproof and thermal inuslation matertial for external wall?
It is a kind of green and environmental protection inorganic material, free of harmful substances like asbestos, benzene, formaldehyde, etc. Its fire resistance can be up to A1grade non-combustible material, which means it can endure the highest temperature of 1400 ℃. It is thermal insulating with low heat conductivity and high heat storage coefficient. It has good weather resistance, finished product stability, anti hollowing, crack resistance, wind pressure and shock resistance with the same service life as buildings of 70 years. It is water-fast and moistureproof, breathable but waterproof, and fungusproof without influence from steam. It is convenient in construction which omits many procedures of panels construction. Once the second plastering is finished, the construction is completed, which greatly shortens the construction period. It has good adhesive property with various base planes, and meanwhile its external exposed surface can choose coating, facing brick, aluminum sheet, marble, etc. It saves money. Excellent construction technology reduces the construction cost. It effectively prevents the panels from leakage at the external wall, window, eave, etc. which saves the subsequent maintenance fund. It provides timely delivery. With sufficient supplies of raw materials and convenient production, it is fast in delivery.
Q:Who knows about roof fireproofing materials?
At present, only phenolic foam boards can meet requirements. The test temperature can be 2,000 degrees, and there is no molten droplet during the tests and it can maintain integrity. heat conductivity coefficient: 0.03W / (mk), non-combustible, non-toxic, smokeless!
Q:Is it necessary for the frame of glass fireproof door to be crammed with fire-proof material?
Close the door , and check if the gap is normal, whether the hole and the door leaf are in the same plane, and whether the door leaf has tendency to fall down. Fire resistance steel door——means that use a cold rolled steel sheet as door frame, door plank and framework, and stuff a door leaf with incombustible material.
Q:Who knows the fire endurance of rock wool color plate?
Colored steel rock wool board is used for areas with high fireproofing requirements. Colored steel rock wool board belongs to class A according to "Fireproof? Specification of Building Interior Decoration?Design" whose lifetime can reach more than 15 years, operating temperature can up to about 700 ℃, maximum fireproofing time is 6 hours. And rock wool colored plate is environmentally friendly materials, which is is the preferred material in the construction industry .
Q:What kind of fireproof material is used for steel structure?
Steel is a building material that does not burn, it is shock resistant and anti-bending. In practice, Steel can increase load capacity of the building, but also add asthetic beauty to the architecture design; Unlike concrete, it can bend and stretch. Therefore, the steel construction industry has been favored, such as one-story or multi-story buildings, skyscrapers, factories, warehouses, waiting rooms and waiting hall, which is the common use of steel. However, the steel as building materials has unavoidable defects in fire prevention, its mechanical properties such as yield point, tensile strength and modulus of elasticity, decrease abruptly due to temperature rise.
Q:What are included in wall fireproofing material?
External wall thermal insulation materials are divided into A and B according to combustion level. Grade A is incombustible material, while grade B is combustible material. A few years ago, fires in CCTV building and Shenyang hotel resulted from grade B material. Currently grade A is usually used, and some are even cheaper than the grade B material. Grade A is roughly divided into insulation mortar, phenolic board, rock wool board, foam cement board, etc. Insulation mortar is quite good. It is easy and convenient to construct, has low cost, but the production is too simple and it is easy to fake.

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