• Low Carbon Steel Fiber System 1
  • Low Carbon Steel Fiber System 2
  • Low Carbon Steel Fiber System 3
Low Carbon Steel Fiber

Low Carbon Steel Fiber

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Low Carbon Steel Fiber


CNBM low carbon steel fiber is used as a replacement for traditional  reinforcement in various concrete  applications  such  as:  slab-on-ground, precast and shotcrete. With CNBM carbon steel fibers you can limit micro-cracking,  expect  excellent concrete strength and lower costs.


Excellent for major flooring projects, precast, shotcrete, highways, airports, and bridge decks. Straight, Continuously Deformed and End Deformed Design. For matchless purity, uniformity, performance and price, no one beats the CNBM product line!

Production:
A low carbon, cold rolled sheet steel is used to produce CNBM  product for concrete applications.  This steel has ultimate  tensile strengths from 50 to 120 ksi (345 to 828 MPa) and has sufficient ductility actually to permit 180° bends without rupture. Various stainless steel grades are used for the reinforcement of refractory concretes. Information on these grades for high-temperature applications is available upon request. CNBM low carbon steel fiber  has more reinforcing elements per pound of product than any of its competitors. There are nominally 21,000 3/4" and 16,000 1" straight fibers per pound, as well as 9,000 1" (254mm) deformed fibers per pound.

Catastrophic failure of concrete is virtually eliminated because the fibers continue supporting the load after cracking occurs. And while measured rates of improvement vary, CNBM reinforced concrete exhibits higher post-crack flexural strength, better crack resistance, improved fatigue strength, higher resistance to spalling, and higher first-crack strength. Figure 2 shows concrete flexural strengths when reinforced at various fiber proportions. Additionally, CNBM deformed fibers provide a positive mechanical bond within the concrete matrix to resist pull-out.

When CNBM fibers  are added to mortar, Portland cement concrete or refractory concrete,  the flexural strength  of the  composite  is increased from 25% to 100% -depending on the proportion of fibers added and the  mix  design. CNBM  technology actually transforms a brittle material into a more ductile one.

Sizes:
CNBM low carbon steel fibers are available in lengths from 0.50" (13mm) to 2.0"  (50mm) and aspect ratios  between 40 and 60.  The fibers are manufactured either straight or deformed, and conform to ASTM A-820.


Mechanical Properties

SFRC-0

SFRC-1.0

SFRC-1.5

SFRC-2.0

Compressive strength Compressive strength(MPn)

43.6

49.8

51.2

55.3

100%

114.20%

117.40%

126.80%

Chop adn tension strength(MPn)

3.74

4.89

5.7

6.58

100%

129.90%

152.40%

175.90%

Bending strength with initial cracks(MPn)

5.18

6.98

7.78

8.94

100%

134.70%

150.20%

172.60%

Max.anti-deformation(MPa)

5.6

9.4

10.7

13.9

100%

167.80%

191.10%

248.20%

Toughness with initial cracks(Nmm)

185.2

394.1

832.1

1161.1

100%

212.80%

449.30%

627.00%

Application in projects

Project Type

Length(mm)

Diameter(equilavent diameter mm)

Length/Diameter

Ordinarily laid steel fiber concrete

20-60

0.3-0.9

30-80

Steel fiber injected concrete

20-35

0.3-0.8

30-80

Steel fiber concrete with earthquake resistant frame joints

35-60

0.3-0.9

50-80

Steel fiber concrete railway sleeper

30-35

0.3-0.6

50-70

Laminated steel fiber concrete complex road surface

30-120

0.3-1.2

60-100


Recommendations for construction technology
1.Grade of cement should be not less than NO.425 and the ratio of water and mortar should not be more than 0.5.

2.The length of coarse material particles should not exceed 2/3 of that of steel fiber.

3.The mass of the steel fiber in steel fiber concrete should not be less than 0.5% and normally it is to be selected between 0.5%-2.0%.

4.Sea water and sea sand shall not be used for making blocking steel fiber concrete and then addition of chlorate is strictly prohibited.

5.Inaddition, other materials to be used together for steel fiber concreate shall be in accordance with the specifications of the existing standards in relation to reinforced concrete.

6.The viscosity of steel fiber concrete can be determined based on the requirements of normal engineering projects for common concrete. The value of its subside can be 200mm less than common concrete and its viscosity is the same as common concrete.

7.If there is no base material under the surface layer and the bottom layer for the shrinking seams as flat seams and if it is in accordance with the following conditions, then:

1.The thicknessof the surface layer and the bottom layer before the reduction is less than 130mm:2.The  thickness of the reinforced base layer is more thant that of the bottom layer,then the thickness can time the reduction coefficient 0.75,but not more than 50mm.

Requirements for loading of materials
1.Steel fiber and other coarse materials are first put into a mixer and stirred for 30 seconds so that steel fiber shall be dispersed in the gravels to avoid agglomeration.

2.Sand and concrete is then put into a mixer for 30 second of dry stirring.

3.Water is then added into the rotating mixer with about 3 minutes of further stirring.

Packing of products:
The packing can be either in paper cartons in an orderly manner or paper bags in an optional way based on customers’ requirement. The first is with a small volume and it is not easy to agglomerate and so it can be used by adding it directly into other materials thus reducing the cost of equipment and transportation for customers.


Q: What is the importance of steel reinforcement in concrete structures?
The steel reinforcement in concrete structures is crucial because it enhances the strength and durability of the concrete. It helps to resist tensile forces that concrete alone cannot withstand, such as bending, cracking, and stretching. Steel reinforcement also improves the overall structural integrity of the concrete, ensuring that it can withstand heavy loads and external pressures. Additionally, it helps to prevent potential structural failures and increases the lifespan of the concrete structure.
Q: What are the properties and characteristics of different steel products?
Different steel products have various properties and characteristics depending on their composition and manufacturing processes. Some common properties of steel products include high strength, durability, and resistance to corrosion. Additionally, steel products can be categorized based on their specific characteristics such as hardness, ductility, and toughness. Moreover, different steel products can have specific applications due to their unique properties, such as structural steel for construction, stainless steel for food processing and medical equipment, or tool steel for manufacturing tools and machinery.
Q: How does the thickness of steel affect its strength?
The thickness of steel directly affects its strength, as thicker steel tends to have greater strength. This is because the thickness of the steel provides resistance to external forces and reduces deformation under stress. Thicker steel can withstand higher loads and is less prone to bending or breaking, making it more durable and stronger in various applications.
Q: What are the properties of galvanized steel?
Galvanized steel is a type of steel that has been coated with a layer of zinc, which provides several properties. It offers enhanced corrosion resistance, as the zinc layer acts as a barrier against rust and other forms of degradation. Additionally, galvanized steel has superior durability and longevity due to its protective zinc coating. This type of steel is also known for its high strength and excellent formability, making it suitable for various applications in construction, automotive, and manufacturing industries. Furthermore, galvanized steel is relatively low-maintenance and requires minimal upkeep.
Q: How is steel used in the construction of railway stations?
Steel is used in the construction of railway stations for various purposes such as structural frameworks, beams, columns, and platforms. It provides strength, durability, and flexibility, making it ideal for supporting heavy loads and withstanding harsh weather conditions. Steel is also used in the fabrication of tracks, platforms, and other infrastructure components, ensuring the safety and efficiency of railway operations.
Q: What are the different types of steel profiles used in conveyor systems?
There are various types of steel profiles commonly used in conveyor systems, including I-beams, C-channels, angle irons, and square or rectangular tubing. These profiles offer different structural shapes and strengths, allowing for versatile design options to accommodate the specific requirements of a conveyor system.
Q: What are the different types of steel wire ropes and their uses in mining operations?
There are several types of steel wire ropes commonly used in mining operations, each with its specific uses. Some examples include: 1. Regular lay wire ropes: These ropes have a typical lay pattern and are suitable for general mining applications, such as hauling and lifting heavy loads. 2. Lang lay wire ropes: Lang lay ropes have a longer lay pattern and are preferred for applications that involve high bending stresses and heavy loads, such as draglines or hoisting operations. 3. Rotation-resistant wire ropes: These ropes are designed to resist rotation and are used in applications where twisting may occur, such as when drilling or operating certain underground machinery. 4. Wire ropes with plastic or polypropylene cores: These ropes are used in mining operations where electrical conductivity is a concern, as the plastic core provides insulation against electrical currents. 5. High-performance wire ropes: These ropes are specifically engineered to offer superior strength, durability, and resistance to wear and abrasion. They are often used in demanding mining operations, such as deep shaft sinking or heavy-duty hauling. Overall, the selection of the appropriate steel wire rope depends on the specific requirements of the mining operation, such as load capacity, bending stresses, electrical conductivity, and resistance to rotation.
Q: How do steel products contribute to the defense and military sector?
Steel products contribute to the defense and military sector in various ways. Firstly, steel is a key material used in the manufacturing of military vehicles and equipment, such as tanks, armored vehicles, and submarines, providing them with the necessary strength and durability to withstand harsh environments and combat situations. Additionally, steel is used in the construction of military infrastructure, including barracks, hangars, and command centers, ensuring their sturdiness and resilience. Moreover, steel plays a crucial role in the production of weaponry, such as firearms, missiles, and artillery, as it can withstand high temperatures and pressures required for their operation. Overall, steel products are indispensable in the defense and military sector, ensuring the reliability and effectiveness of equipment and structures critical for national security.
Q: What is the role of steel in the telecommunications industry?
Steel plays a crucial role in the telecommunications industry as it is used to construct telecommunication towers and infrastructure. These structures provide the necessary support for antennas, cables, and other equipment required for transmitting and receiving signals. The strength and durability of steel make it an ideal material for withstanding harsh weather conditions and ensuring the stability and reliability of telecommunications networks.
Q: What are the safety precautions to be taken while using steel products?
Some safety precautions to be taken while using steel products include wearing appropriate protective gear such as gloves, safety goggles, and steel-toed boots to prevent injuries. It is important to handle steel products with care to avoid cuts or punctures, as the edges can be sharp. Additionally, ensuring proper lifting techniques and using equipment such as cranes or forklifts when necessary can help prevent back strain or other injuries. Regular maintenance and inspections of steel products are also important to identify any potential hazards or defects.

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