• Low Carbon Steel Fiber System 1
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  • Low Carbon Steel Fiber System 3
Low Carbon Steel Fiber

Low Carbon Steel Fiber

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Low Carbon Steel Fiber


CNBM low carbon steel fiber is used as a replacement for traditional  reinforcement in various concrete  applications  such  as:  slab-on-ground, precast and shotcrete. With CNBM carbon steel fibers you can limit micro-cracking,  expect  excellent concrete strength and lower costs.


Excellent for major flooring projects, precast, shotcrete, highways, airports, and bridge decks. Straight, Continuously Deformed and End Deformed Design. For matchless purity, uniformity, performance and price, no one beats the CNBM product line!

Production:
A low carbon, cold rolled sheet steel is used to produce CNBM  product for concrete applications.  This steel has ultimate  tensile strengths from 50 to 120 ksi (345 to 828 MPa) and has sufficient ductility actually to permit 180° bends without rupture. Various stainless steel grades are used for the reinforcement of refractory concretes. Information on these grades for high-temperature applications is available upon request. CNBM low carbon steel fiber  has more reinforcing elements per pound of product than any of its competitors. There are nominally 21,000 3/4" and 16,000 1" straight fibers per pound, as well as 9,000 1" (254mm) deformed fibers per pound.

Catastrophic failure of concrete is virtually eliminated because the fibers continue supporting the load after cracking occurs. And while measured rates of improvement vary, CNBM reinforced concrete exhibits higher post-crack flexural strength, better crack resistance, improved fatigue strength, higher resistance to spalling, and higher first-crack strength. Figure 2 shows concrete flexural strengths when reinforced at various fiber proportions. Additionally, CNBM deformed fibers provide a positive mechanical bond within the concrete matrix to resist pull-out.

When CNBM fibers  are added to mortar, Portland cement concrete or refractory concrete,  the flexural strength  of the  composite  is increased from 25% to 100% -depending on the proportion of fibers added and the  mix  design. CNBM  technology actually transforms a brittle material into a more ductile one.

Sizes:
CNBM low carbon steel fibers are available in lengths from 0.50" (13mm) to 2.0"  (50mm) and aspect ratios  between 40 and 60.  The fibers are manufactured either straight or deformed, and conform to ASTM A-820.


Mechanical Properties

SFRC-0

SFRC-1.0

SFRC-1.5

SFRC-2.0

Compressive strength Compressive strength(MPn)

43.6

49.8

51.2

55.3

100%

114.20%

117.40%

126.80%

Chop adn tension strength(MPn)

3.74

4.89

5.7

6.58

100%

129.90%

152.40%

175.90%

Bending strength with initial cracks(MPn)

5.18

6.98

7.78

8.94

100%

134.70%

150.20%

172.60%

Max.anti-deformation(MPa)

5.6

9.4

10.7

13.9

100%

167.80%

191.10%

248.20%

Toughness with initial cracks(Nmm)

185.2

394.1

832.1

1161.1

100%

212.80%

449.30%

627.00%

Application in projects

Project Type

Length(mm)

Diameter(equilavent diameter mm)

Length/Diameter

Ordinarily laid steel fiber concrete

20-60

0.3-0.9

30-80

Steel fiber injected concrete

20-35

0.3-0.8

30-80

Steel fiber concrete with earthquake resistant frame joints

35-60

0.3-0.9

50-80

Steel fiber concrete railway sleeper

30-35

0.3-0.6

50-70

Laminated steel fiber concrete complex road surface

30-120

0.3-1.2

60-100


Recommendations for construction technology
1.Grade of cement should be not less than NO.425 and the ratio of water and mortar should not be more than 0.5.

2.The length of coarse material particles should not exceed 2/3 of that of steel fiber.

3.The mass of the steel fiber in steel fiber concrete should not be less than 0.5% and normally it is to be selected between 0.5%-2.0%.

4.Sea water and sea sand shall not be used for making blocking steel fiber concrete and then addition of chlorate is strictly prohibited.

5.Inaddition, other materials to be used together for steel fiber concreate shall be in accordance with the specifications of the existing standards in relation to reinforced concrete.

6.The viscosity of steel fiber concrete can be determined based on the requirements of normal engineering projects for common concrete. The value of its subside can be 200mm less than common concrete and its viscosity is the same as common concrete.

7.If there is no base material under the surface layer and the bottom layer for the shrinking seams as flat seams and if it is in accordance with the following conditions, then:

1.The thicknessof the surface layer and the bottom layer before the reduction is less than 130mm:2.The  thickness of the reinforced base layer is more thant that of the bottom layer,then the thickness can time the reduction coefficient 0.75,but not more than 50mm.

Requirements for loading of materials
1.Steel fiber and other coarse materials are first put into a mixer and stirred for 30 seconds so that steel fiber shall be dispersed in the gravels to avoid agglomeration.

2.Sand and concrete is then put into a mixer for 30 second of dry stirring.

3.Water is then added into the rotating mixer with about 3 minutes of further stirring.

Packing of products:
The packing can be either in paper cartons in an orderly manner or paper bags in an optional way based on customers’ requirement. The first is with a small volume and it is not easy to agglomerate and so it can be used by adding it directly into other materials thus reducing the cost of equipment and transportation for customers.


Q:What are the challenges and innovations in the steel product manufacturing industry?
The challenges in the steel product manufacturing industry include increasing competition, fluctuating raw material prices, and the need for continuous technological advancements. Additionally, there are challenges related to environmental sustainability and meeting stringent quality standards. In terms of innovations, the industry is witnessing advancements in automation and robotics, enabling improved efficiency and productivity. There is also a focus on developing eco-friendly processes and promoting sustainability through recycling and waste reduction. Furthermore, the adoption of digital technologies such as artificial intelligence and data analytics is driving smart manufacturing and predictive maintenance in the steel product manufacturing industry.
Q:What are the different types of steel sheets and their uses in the packaging industry?
There are various types of steel sheets used in the packaging industry, including tinplate, galvanized steel, and stainless steel. Tinplate is commonly used for food packaging due to its corrosion resistance and ability to maintain product freshness. Galvanized steel sheets are used for heavy-duty packaging, such as shipping containers, as they provide strength and durability. Stainless steel sheets are often used in the pharmaceutical industry for packaging sensitive or corrosive substances, thanks to their resistance to chemical reactions and contamination.
Q:What are the applications of steel gratings in oil refineries?
Steel gratings have various applications in oil refineries. They are commonly used for platforms, walkways, and stair treads, providing a safe and durable surface for workers to navigate the facility. Steel gratings also serve as air ventilation grilles, allowing for proper airflow and preventing the accumulation of hazardous gases. Additionally, they are utilized in trench covers, ensuring the safety of personnel and equipment by covering open trenches and channels. Overall, steel gratings play a crucial role in oil refineries by enhancing safety, providing structural support, and facilitating efficient operations.
Q:How does steel pipe welding work?
Steel pipe welding works by joining two pieces of steel pipe together using a welding process. The process typically involves heating the ends of the pipes to a high temperature and then applying pressure to fuse them together. This is done by using an electric arc or a gas flame to melt the edges of the pipes, creating a molten pool of metal. A filler material is often added to the molten pool to strengthen the joint. As the molten metal cools and solidifies, it forms a durable and strong bond between the pipes, creating a continuous pipeline.
Q:What are the different types of steel forgings and castings available?
There are several different types of steel forgings and castings available, including open die forgings, closed die forgings, rolled ring forgings, investment castings, sand castings, and shell mold castings. These different processes result in steel components with varying shapes, sizes, strengths, and surface finishes, allowing for a wide range of applications in industries such as automotive, aerospace, construction, and manufacturing.
Q:What are the common types of steel products used in the pet training and behavior industry?
Common types of steel products used in the pet training and behavior industry include dog training collars, leashes, and various types of containment systems such as crates, kennels, and fencing.
Q:What are the different types of steel bolts and their uses in automotive assembly?
There are several types of steel bolts commonly used in automotive assembly. These include hex bolts, flange bolts, shoulder bolts, and carriage bolts. Hex bolts, also known as hex head bolts or cap screws, have a six-sided head and are used to fasten various components in the automotive assembly process. They are versatile and can be tightened or loosened using a wrench or socket. Flange bolts have a flange (a wider circular base) built into the head, which distributes the load and provides a larger surface area for better grip. These bolts are often used in applications where there is a need for high-strength and a secure connection. Shoulder bolts, also called shoulder screws or stripper bolts, have a cylindrical shoulder between the head and the threaded portion. They are commonly used in automotive assembly to secure rotating or sliding components, allowing for smooth movement while maintaining stability. Carriage bolts, also known as coach bolts, have a round, domed head and a square or ribbed neck beneath it. These bolts are primarily used in applications where the bolt head needs to be flush with the surface, providing a smooth and snag-free finish. Each type of steel bolt has its unique design and characteristics, making them suitable for specific automotive assembly tasks.
Q:What are the different types of steel scaffolding and support systems available?
There are several types of steel scaffolding and support systems available, including traditional tube and clamp scaffolding, system scaffolding, frame scaffolding, and mobile scaffolding. Each type has its own advantages and is suited for different applications. Traditional tube and clamp scaffolding is versatile and can be customized to fit any structure, while system scaffolding offers pre-designed components for faster assembly. Frame scaffolding is commonly used in construction projects, and mobile scaffolding is portable and ideal for smaller tasks or maintenance work.
Q:How does steel compare to other materials like aluminum or wood?
Steel is a highly durable and strong material that offers significant advantages compared to materials like aluminum or wood. Its superior strength allows for the construction of larger and sturdier structures, making it ideal for applications where structural integrity is crucial, such as in high-rise buildings and bridges. Additionally, steel's resistance to corrosion and fire makes it a safer and more long-lasting option. Compared to aluminum, steel is generally less expensive and has a higher weight-bearing capacity. While wood has its own unique aesthetic appeal and is renewable, steel surpasses it in terms of strength, durability, and resistance to environmental factors.
Q:What are the different types of steel gratings and walkways available?
There are several types of steel gratings and walkways available, including welded steel gratings, press-locked steel gratings, and riveted steel gratings. Additionally, there are various options for surface treatments, such as galvanized or painted coatings, to enhance durability and resistance to corrosion. These steel gratings and walkways can be customized in terms of size, shape, and load-bearing capacity to suit specific industrial or architectural requirements.

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