• Low Carbon Steel Fiber System 1
  • Low Carbon Steel Fiber System 2
  • Low Carbon Steel Fiber System 3
Low Carbon Steel Fiber

Low Carbon Steel Fiber

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Low Carbon Steel Fiber


CNBM low carbon steel fiber is used as a replacement for traditional  reinforcement in various concrete  applications  such  as:  slab-on-ground, precast and shotcrete. With CNBM carbon steel fibers you can limit micro-cracking,  expect  excellent concrete strength and lower costs.


Excellent for major flooring projects, precast, shotcrete, highways, airports, and bridge decks. Straight, Continuously Deformed and End Deformed Design. For matchless purity, uniformity, performance and price, no one beats the CNBM product line!

Production:
A low carbon, cold rolled sheet steel is used to produce CNBM  product for concrete applications.  This steel has ultimate  tensile strengths from 50 to 120 ksi (345 to 828 MPa) and has sufficient ductility actually to permit 180° bends without rupture. Various stainless steel grades are used for the reinforcement of refractory concretes. Information on these grades for high-temperature applications is available upon request. CNBM low carbon steel fiber  has more reinforcing elements per pound of product than any of its competitors. There are nominally 21,000 3/4" and 16,000 1" straight fibers per pound, as well as 9,000 1" (254mm) deformed fibers per pound.

Catastrophic failure of concrete is virtually eliminated because the fibers continue supporting the load after cracking occurs. And while measured rates of improvement vary, CNBM reinforced concrete exhibits higher post-crack flexural strength, better crack resistance, improved fatigue strength, higher resistance to spalling, and higher first-crack strength. Figure 2 shows concrete flexural strengths when reinforced at various fiber proportions. Additionally, CNBM deformed fibers provide a positive mechanical bond within the concrete matrix to resist pull-out.

When CNBM fibers  are added to mortar, Portland cement concrete or refractory concrete,  the flexural strength  of the  composite  is increased from 25% to 100% -depending on the proportion of fibers added and the  mix  design. CNBM  technology actually transforms a brittle material into a more ductile one.

Sizes:
CNBM low carbon steel fibers are available in lengths from 0.50" (13mm) to 2.0"  (50mm) and aspect ratios  between 40 and 60.  The fibers are manufactured either straight or deformed, and conform to ASTM A-820.


Mechanical Properties

SFRC-0

SFRC-1.0

SFRC-1.5

SFRC-2.0

Compressive strength Compressive strength(MPn)

43.6

49.8

51.2

55.3

100%

114.20%

117.40%

126.80%

Chop adn tension strength(MPn)

3.74

4.89

5.7

6.58

100%

129.90%

152.40%

175.90%

Bending strength with initial cracks(MPn)

5.18

6.98

7.78

8.94

100%

134.70%

150.20%

172.60%

Max.anti-deformation(MPa)

5.6

9.4

10.7

13.9

100%

167.80%

191.10%

248.20%

Toughness with initial cracks(Nmm)

185.2

394.1

832.1

1161.1

100%

212.80%

449.30%

627.00%

Application in projects

Project Type

Length(mm)

Diameter(equilavent diameter mm)

Length/Diameter

Ordinarily laid steel fiber concrete

20-60

0.3-0.9

30-80

Steel fiber injected concrete

20-35

0.3-0.8

30-80

Steel fiber concrete with earthquake resistant frame joints

35-60

0.3-0.9

50-80

Steel fiber concrete railway sleeper

30-35

0.3-0.6

50-70

Laminated steel fiber concrete complex road surface

30-120

0.3-1.2

60-100


Recommendations for construction technology
1.Grade of cement should be not less than NO.425 and the ratio of water and mortar should not be more than 0.5.

2.The length of coarse material particles should not exceed 2/3 of that of steel fiber.

3.The mass of the steel fiber in steel fiber concrete should not be less than 0.5% and normally it is to be selected between 0.5%-2.0%.

4.Sea water and sea sand shall not be used for making blocking steel fiber concrete and then addition of chlorate is strictly prohibited.

5.Inaddition, other materials to be used together for steel fiber concreate shall be in accordance with the specifications of the existing standards in relation to reinforced concrete.

6.The viscosity of steel fiber concrete can be determined based on the requirements of normal engineering projects for common concrete. The value of its subside can be 200mm less than common concrete and its viscosity is the same as common concrete.

7.If there is no base material under the surface layer and the bottom layer for the shrinking seams as flat seams and if it is in accordance with the following conditions, then:

1.The thicknessof the surface layer and the bottom layer before the reduction is less than 130mm:2.The  thickness of the reinforced base layer is more thant that of the bottom layer,then the thickness can time the reduction coefficient 0.75,but not more than 50mm.

Requirements for loading of materials
1.Steel fiber and other coarse materials are first put into a mixer and stirred for 30 seconds so that steel fiber shall be dispersed in the gravels to avoid agglomeration.

2.Sand and concrete is then put into a mixer for 30 second of dry stirring.

3.Water is then added into the rotating mixer with about 3 minutes of further stirring.

Packing of products:
The packing can be either in paper cartons in an orderly manner or paper bags in an optional way based on customers’ requirement. The first is with a small volume and it is not easy to agglomerate and so it can be used by adding it directly into other materials thus reducing the cost of equipment and transportation for customers.


Q: What are the different types of steel beams and their uses?
There are several types of steel beams, including I-beams, H-beams, and wide flange beams. I-beams are commonly used in construction and offer excellent load-bearing capabilities. H-beams are often used in structural applications and provide more strength and stability. Wide flange beams are versatile and can be used in various construction projects, offering increased strength and durability.
Q: What are the different types of steel stair treads and nosings?
There are several different types of steel stair treads and nosings available, including diamond plate treads, bar grating treads, perforated metal treads, and expanded metal treads. Each type offers its own unique benefits and features, such as enhanced slip resistance, durability, and ease of installation.
Q: How are steel products used in the construction of disaster management and emergency response centers?
Steel products are widely used in the construction of disaster management and emergency response centers due to their strength, durability, and versatility. Steel is used for structural components such as beams, columns, and frames, providing the necessary support and stability required to withstand potential disasters or emergencies. Additionally, steel is used for roofing, walls, and doors, ensuring the buildings are secure and able to withstand extreme weather conditions. The use of steel in construction also allows for faster and more efficient assembly, which is crucial in emergency situations where time is of the essence. Overall, steel products play a vital role in creating resilient and reliable structures for disaster management and emergency response centers.
Q: How is steel used in the manufacturing of HVAC systems?
Steel is commonly used in the manufacturing of HVAC systems due to its strength, durability, and ability to withstand high temperatures. It is used to construct the framework, cabinets, and components of HVAC units, providing structural integrity and protection for the internal components. Additionally, steel is often used in the fabrication of ductwork, ensuring a reliable and efficient airflow throughout the system.
Q: How are steel profiles used in the fabrication of storage racks?
Steel profiles are used in the fabrication of storage racks to provide strength, stability, and durability to the structure. These profiles serve as the main framework of the racks, supporting the weight of the items being stored and ensuring the overall stability of the system. Additionally, steel profiles can be customized to meet specific storage requirements, allowing for adjustable shelving heights and configurations. Overall, steel profiles play a crucial role in enhancing the functionality and longevity of storage racks.
Q: How do steel products contribute to the manufacturing and industrial sector?
Steel products contribute to the manufacturing and industrial sector in several ways. Firstly, steel is a versatile and durable material that is used in a wide range of industries, including construction, automotive, aerospace, and machinery. Its strength and resilience make it ideal for producing components and structures that can withstand heavy loads and harsh conditions. Additionally, steel products enable the production of more efficient and cost-effective machinery and equipment. For example, steel is used to manufacture turbines, generators, and other components in the energy sector, resulting in increased power generation and improved efficiency. In the automotive industry, steel is used to produce lightweight yet strong parts that enhance fuel efficiency and safety. Furthermore, steel products play a crucial role in infrastructure development. Steel is used in the construction of bridges, buildings, and pipelines, providing the necessary strength and stability for these structures. This, in turn, supports economic growth by facilitating transportation, trade, and connectivity. Overall, steel products are essential for the manufacturing and industrial sector as they contribute to the production of durable, efficient, and safe machinery, equipment, and infrastructure.
Q: How do steel products withstand extreme temperatures and weather conditions?
Steel products are able to withstand extreme temperatures and weather conditions due to their inherent strength and durability. Steel has a high melting point, making it resistant to heat, and its composition allows it to maintain its structural integrity under severe weather conditions such as strong winds, heavy snow, or intense rain. Additionally, steel can be coated with protective layers such as galvanization or paint, which further enhances its resistance to corrosion and rust.
Q: How do steel products contribute to the agriculture and farming sector?
Steel products contribute to the agriculture and farming sector in various ways. For instance, steel is widely used in the construction of farm buildings, such as barns and storage facilities, providing durable and long-lasting structures to house livestock, equipment, and crops. Additionally, steel is utilized in manufacturing machinery and equipment used in farming operations, including tractors, plows, harvesters, and irrigation systems, making these tools more robust and efficient. Furthermore, steel is instrumental in the production of fencing materials, aiding in the establishment of secure boundaries and enclosures for livestock. Overall, steel products enhance the productivity, safety, and sustainability of the agricultural industry.
Q: How are steel profiles used in architectural design?
Steel profiles are widely used in architectural design due to their strength, durability, and versatility. They are primarily used in the construction of building frames and structural systems, providing stability and support to the overall structure. Steel profiles allow for the creation of large, open spaces and flexible floor plans, enabling architects to design innovative and unique structures. Additionally, steel profiles can be shaped and customized to meet specific design requirements, offering endless possibilities for architects to create aesthetically pleasing and functional buildings.
Q: What are the properties of abrasion-resistant steel for industrial equipment?
Abrasion-resistant steel for industrial equipment possesses several key properties. Firstly, it is extremely durable and can withstand repeated exposure to abrasive substances and environments without getting damaged or worn out easily. Secondly, it has a high hardness level, which enhances its resistance to abrasion and prevents any surface damage. Additionally, this type of steel is often corrosion-resistant, ensuring its longevity and performance in various industrial settings. Lastly, abrasion-resistant steel can be easily fabricated and machined, allowing for customization and easy integration into different equipment designs.

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