• Low Carbon Steel Fiber System 1
  • Low Carbon Steel Fiber System 2
  • Low Carbon Steel Fiber System 3
Low Carbon Steel Fiber

Low Carbon Steel Fiber

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Low Carbon Steel Fiber


CNBM low carbon steel fiber is used as a replacement for traditional  reinforcement in various concrete  applications  such  as:  slab-on-ground, precast and shotcrete. With CNBM carbon steel fibers you can limit micro-cracking,  expect  excellent concrete strength and lower costs.


Excellent for major flooring projects, precast, shotcrete, highways, airports, and bridge decks. Straight, Continuously Deformed and End Deformed Design. For matchless purity, uniformity, performance and price, no one beats the CNBM product line!

Production:
A low carbon, cold rolled sheet steel is used to produce CNBM  product for concrete applications.  This steel has ultimate  tensile strengths from 50 to 120 ksi (345 to 828 MPa) and has sufficient ductility actually to permit 180° bends without rupture. Various stainless steel grades are used for the reinforcement of refractory concretes. Information on these grades for high-temperature applications is available upon request. CNBM low carbon steel fiber  has more reinforcing elements per pound of product than any of its competitors. There are nominally 21,000 3/4" and 16,000 1" straight fibers per pound, as well as 9,000 1" (254mm) deformed fibers per pound.

Catastrophic failure of concrete is virtually eliminated because the fibers continue supporting the load after cracking occurs. And while measured rates of improvement vary, CNBM reinforced concrete exhibits higher post-crack flexural strength, better crack resistance, improved fatigue strength, higher resistance to spalling, and higher first-crack strength. Figure 2 shows concrete flexural strengths when reinforced at various fiber proportions. Additionally, CNBM deformed fibers provide a positive mechanical bond within the concrete matrix to resist pull-out.

When CNBM fibers  are added to mortar, Portland cement concrete or refractory concrete,  the flexural strength  of the  composite  is increased from 25% to 100% -depending on the proportion of fibers added and the  mix  design. CNBM  technology actually transforms a brittle material into a more ductile one.

Sizes:
CNBM low carbon steel fibers are available in lengths from 0.50" (13mm) to 2.0"  (50mm) and aspect ratios  between 40 and 60.  The fibers are manufactured either straight or deformed, and conform to ASTM A-820.


Mechanical Properties

SFRC-0

SFRC-1.0

SFRC-1.5

SFRC-2.0

Compressive strength Compressive strength(MPn)

43.6

49.8

51.2

55.3

100%

114.20%

117.40%

126.80%

Chop adn tension strength(MPn)

3.74

4.89

5.7

6.58

100%

129.90%

152.40%

175.90%

Bending strength with initial cracks(MPn)

5.18

6.98

7.78

8.94

100%

134.70%

150.20%

172.60%

Max.anti-deformation(MPa)

5.6

9.4

10.7

13.9

100%

167.80%

191.10%

248.20%

Toughness with initial cracks(Nmm)

185.2

394.1

832.1

1161.1

100%

212.80%

449.30%

627.00%

Application in projects

Project Type

Length(mm)

Diameter(equilavent diameter mm)

Length/Diameter

Ordinarily laid steel fiber concrete

20-60

0.3-0.9

30-80

Steel fiber injected concrete

20-35

0.3-0.8

30-80

Steel fiber concrete with earthquake resistant frame joints

35-60

0.3-0.9

50-80

Steel fiber concrete railway sleeper

30-35

0.3-0.6

50-70

Laminated steel fiber concrete complex road surface

30-120

0.3-1.2

60-100


Recommendations for construction technology
1.Grade of cement should be not less than NO.425 and the ratio of water and mortar should not be more than 0.5.

2.The length of coarse material particles should not exceed 2/3 of that of steel fiber.

3.The mass of the steel fiber in steel fiber concrete should not be less than 0.5% and normally it is to be selected between 0.5%-2.0%.

4.Sea water and sea sand shall not be used for making blocking steel fiber concrete and then addition of chlorate is strictly prohibited.

5.Inaddition, other materials to be used together for steel fiber concreate shall be in accordance with the specifications of the existing standards in relation to reinforced concrete.

6.The viscosity of steel fiber concrete can be determined based on the requirements of normal engineering projects for common concrete. The value of its subside can be 200mm less than common concrete and its viscosity is the same as common concrete.

7.If there is no base material under the surface layer and the bottom layer for the shrinking seams as flat seams and if it is in accordance with the following conditions, then:

1.The thicknessof the surface layer and the bottom layer before the reduction is less than 130mm:2.The  thickness of the reinforced base layer is more thant that of the bottom layer,then the thickness can time the reduction coefficient 0.75,but not more than 50mm.

Requirements for loading of materials
1.Steel fiber and other coarse materials are first put into a mixer and stirred for 30 seconds so that steel fiber shall be dispersed in the gravels to avoid agglomeration.

2.Sand and concrete is then put into a mixer for 30 second of dry stirring.

3.Water is then added into the rotating mixer with about 3 minutes of further stirring.

Packing of products:
The packing can be either in paper cartons in an orderly manner or paper bags in an optional way based on customers’ requirement. The first is with a small volume and it is not easy to agglomerate and so it can be used by adding it directly into other materials thus reducing the cost of equipment and transportation for customers.


Q: How is carbon steel different from stainless steel?
Carbon steel and stainless steel are two distinct types of steel with different properties. The main difference lies in their composition and resistance to corrosion. Carbon steel contains a higher amount of carbon, which gives it strength and durability but makes it prone to rusting. On the other hand, stainless steel is an alloy that contains chromium, which enhances its corrosion resistance. This makes stainless steel less likely to rust or stain, making it suitable for applications where exposure to moisture or corrosive substances is expected.
Q: What are the applications of steel grating in industrial platforms?
Steel grating has numerous applications in industrial platforms due to its durability, strength, and versatility. It is commonly used in industrial platforms to provide a safe and reliable flooring solution. Steel grating enhances worker safety by offering slip-resistant surfaces, allowing for drainage of liquids and debris, and providing strong support for heavy loads. It is also utilized in mezzanine floors, catwalks, walkways, and stair treads, allowing for easy access and movement within industrial facilities. Additionally, steel grating can be customized to meet specific requirements, making it an ideal choice for various industrial platforms.
Q: How is steel used in the manufacturing of appliances?
Steel is commonly used in the manufacturing of appliances due to its high strength, durability, and heat resistance. It is used to construct the outer shells and frames of appliances such as refrigerators, ovens, and washing machines, providing a sturdy and long-lasting structure. Steel is also used in the internal components of appliances, including motors, heating elements, and various mechanical parts, ensuring their efficient and reliable operation.
Q: What are the different types of steel beams used in building structures?
There are several types of steel beams commonly used in building structures, including I-beams, H-beams, and wide flange beams. I-beams, also known as W-beams, have a cross-section shaped like the letter "I" and are commonly used in residential and commercial construction. H-beams, also known as H-shaped beams, have a cross-section shaped like the letter "H" and are often used in bridge construction. Wide flange beams, also known as W-flange beams, have a wider flange than I-beams and are commonly used in industrial and commercial construction.
Q: What is the role of steel in the manufacturing of furniture?
Steel plays a crucial role in the manufacturing of furniture due to its strength, durability, and versatility. It is commonly used in the construction of the frame and structure of furniture pieces, providing stability and support. Steel can be formed into various shapes and sizes, allowing for creative and intricate designs. Additionally, it can be coated or finished in different ways to enhance its appearance and protect it from wear and tear. Overall, steel enhances the overall quality and longevity of furniture, making it an essential material in the manufacturing process.
Q: How is steel used in the construction of sports facilities?
Steel is commonly used in the construction of sports facilities due to its strength and durability. It is used to create the framework of the structures, such as the supports for roofs and walls. Steel is also used in the construction of bleachers, seating areas, and staircases. Its versatility allows for the creation of large, open spaces, ensuring the safety and comfort of spectators. Additionally, steel's resistance to corrosion makes it suitable for outdoor sports facilities, as it can withstand harsh weather conditions.
Q: What are the different grades of steel used in various industries?
There are several different grades of steel used in various industries, each with its own unique properties and characteristics. Some common grades include carbon steel, stainless steel, alloy steel, and tool steel. Carbon steel is widely used due to its strength and affordability, while stainless steel is corrosion-resistant and often used in the food and medical industries. Alloy steel is known for its high strength and durability, making it suitable for construction and automotive applications. Tool steel is specifically designed to withstand high temperatures and pressures, making it ideal for cutting and shaping tools.
Q: How is steel used in the transportation industry?
Steel is used in the transportation industry for various purposes, such as constructing the body and chassis of vehicles, manufacturing rail tracks, and producing infrastructure for bridges and tunnels. Its strength, durability, and ability to withstand high pressures and impacts make it an ideal material for ensuring the safety and reliability of transportation systems.
Q: What are the common uses of steel in everyday life?
Steel is widely used in everyday life for various purposes. It is commonly used in the construction industry for buildings, bridges, and infrastructure due to its strength and durability. Steel is also used in the manufacturing of automobiles, appliances, and machinery, as it provides the necessary strength and rigidity. Additionally, steel is used in the production of household items such as cutlery, utensils, and tools. Its versatility and reliability make it an essential material in numerous applications, making our lives more convenient and efficient.
Q: How is steel plate produced?
Steel plate is produced through a process called steelmaking, which involves melting iron ore in a blast furnace and adding various alloys to achieve the desired properties. The molten steel is then poured into a casting machine to form a slab, which is further processed through rolling mills to reduce its thickness and improve its surface finish. This process results in the production of steel plate, which can be used in various industries for construction, manufacturing, and infrastructure projects.

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