• Low Carbon Steel Fiber System 1
  • Low Carbon Steel Fiber System 2
  • Low Carbon Steel Fiber System 3
Low Carbon Steel Fiber

Low Carbon Steel Fiber

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Low Carbon Steel Fiber


CNBM low carbon steel fiber is used as a replacement for traditional  reinforcement in various concrete  applications  such  as:  slab-on-ground, precast and shotcrete. With CNBM carbon steel fibers you can limit micro-cracking,  expect  excellent concrete strength and lower costs.


Excellent for major flooring projects, precast, shotcrete, highways, airports, and bridge decks. Straight, Continuously Deformed and End Deformed Design. For matchless purity, uniformity, performance and price, no one beats the CNBM product line!

Production:
A low carbon, cold rolled sheet steel is used to produce CNBM  product for concrete applications.  This steel has ultimate  tensile strengths from 50 to 120 ksi (345 to 828 MPa) and has sufficient ductility actually to permit 180° bends without rupture. Various stainless steel grades are used for the reinforcement of refractory concretes. Information on these grades for high-temperature applications is available upon request. CNBM low carbon steel fiber  has more reinforcing elements per pound of product than any of its competitors. There are nominally 21,000 3/4" and 16,000 1" straight fibers per pound, as well as 9,000 1" (254mm) deformed fibers per pound.

Catastrophic failure of concrete is virtually eliminated because the fibers continue supporting the load after cracking occurs. And while measured rates of improvement vary, CNBM reinforced concrete exhibits higher post-crack flexural strength, better crack resistance, improved fatigue strength, higher resistance to spalling, and higher first-crack strength. Figure 2 shows concrete flexural strengths when reinforced at various fiber proportions. Additionally, CNBM deformed fibers provide a positive mechanical bond within the concrete matrix to resist pull-out.

When CNBM fibers  are added to mortar, Portland cement concrete or refractory concrete,  the flexural strength  of the  composite  is increased from 25% to 100% -depending on the proportion of fibers added and the  mix  design. CNBM  technology actually transforms a brittle material into a more ductile one.

Sizes:
CNBM low carbon steel fibers are available in lengths from 0.50" (13mm) to 2.0"  (50mm) and aspect ratios  between 40 and 60.  The fibers are manufactured either straight or deformed, and conform to ASTM A-820.


Mechanical Properties

SFRC-0

SFRC-1.0

SFRC-1.5

SFRC-2.0

Compressive strength Compressive strength(MPn)

43.6

49.8

51.2

55.3

100%

114.20%

117.40%

126.80%

Chop adn tension strength(MPn)

3.74

4.89

5.7

6.58

100%

129.90%

152.40%

175.90%

Bending strength with initial cracks(MPn)

5.18

6.98

7.78

8.94

100%

134.70%

150.20%

172.60%

Max.anti-deformation(MPa)

5.6

9.4

10.7

13.9

100%

167.80%

191.10%

248.20%

Toughness with initial cracks(Nmm)

185.2

394.1

832.1

1161.1

100%

212.80%

449.30%

627.00%

Application in projects

Project Type

Length(mm)

Diameter(equilavent diameter mm)

Length/Diameter

Ordinarily laid steel fiber concrete

20-60

0.3-0.9

30-80

Steel fiber injected concrete

20-35

0.3-0.8

30-80

Steel fiber concrete with earthquake resistant frame joints

35-60

0.3-0.9

50-80

Steel fiber concrete railway sleeper

30-35

0.3-0.6

50-70

Laminated steel fiber concrete complex road surface

30-120

0.3-1.2

60-100


Recommendations for construction technology
1.Grade of cement should be not less than NO.425 and the ratio of water and mortar should not be more than 0.5.

2.The length of coarse material particles should not exceed 2/3 of that of steel fiber.

3.The mass of the steel fiber in steel fiber concrete should not be less than 0.5% and normally it is to be selected between 0.5%-2.0%.

4.Sea water and sea sand shall not be used for making blocking steel fiber concrete and then addition of chlorate is strictly prohibited.

5.Inaddition, other materials to be used together for steel fiber concreate shall be in accordance with the specifications of the existing standards in relation to reinforced concrete.

6.The viscosity of steel fiber concrete can be determined based on the requirements of normal engineering projects for common concrete. The value of its subside can be 200mm less than common concrete and its viscosity is the same as common concrete.

7.If there is no base material under the surface layer and the bottom layer for the shrinking seams as flat seams and if it is in accordance with the following conditions, then:

1.The thicknessof the surface layer and the bottom layer before the reduction is less than 130mm:2.The  thickness of the reinforced base layer is more thant that of the bottom layer,then the thickness can time the reduction coefficient 0.75,but not more than 50mm.

Requirements for loading of materials
1.Steel fiber and other coarse materials are first put into a mixer and stirred for 30 seconds so that steel fiber shall be dispersed in the gravels to avoid agglomeration.

2.Sand and concrete is then put into a mixer for 30 second of dry stirring.

3.Water is then added into the rotating mixer with about 3 minutes of further stirring.

Packing of products:
The packing can be either in paper cartons in an orderly manner or paper bags in an optional way based on customers’ requirement. The first is with a small volume and it is not easy to agglomerate and so it can be used by adding it directly into other materials thus reducing the cost of equipment and transportation for customers.


Q: What are the different types of steel profiles used in architectural designs?
There are several types of steel profiles commonly used in architectural designs, including I-beams, C-channels, angle iron, T-sections, and hollow structural sections (HSS). These profiles are utilized for their structural strength, versatility, and ability to support heavy loads in various architectural applications.
Q: How does steel sheet metal fabrication work?
Steel sheet metal fabrication involves the process of shaping and manipulating steel sheets into desired forms and structures using various techniques such as cutting, bending, and assembling. This is typically done through the use of specialized machinery and tools, such as laser cutters, press brakes, and welders. The steel sheets are first cut into the required shape, either manually or through automated processes. Then, they are bent or formed using press brakes to achieve the desired angles or curves. Finally, the individual parts are assembled together through welding, fastening, or other joining methods, resulting in a finished steel sheet metal product.
Q: How is steel used in the production of electrical transformers?
Steel is used in the production of electrical transformers primarily for its magnetic properties. It is used to create the core of the transformer, which helps in the efficient transfer of electrical energy by reducing energy losses through magnetic induction.
Q: What are the different types of steel chains and their uses in agricultural machinery?
There are several types of steel chains commonly used in agricultural machinery. One type is the roller chain, which is widely used in equipment such as harvesters, balers, and combines. Roller chains are known for their strength and durability, making them ideal for heavy-duty applications. Another type is the leaf chain, which is commonly used in agricultural machinery like loaders and forklifts. Leaf chains have a high tensile strength and are designed to withstand heavy loads and shock. Additionally, agricultural machinery often utilizes pintle chains. Pintle chains are commonly used in equipment like spreaders and conveyors. They are known for their ability to handle abrasive materials and resist wear and tear. In summary, roller chains, leaf chains, and pintle chains are the main types of steel chains used in agricultural machinery. Their specific uses vary depending on the equipment and the demands of the application, but all three types offer durability and strength necessary for heavy-duty agricultural tasks.
Q: How are steel gratings used in industrial flooring?
Steel gratings are used in industrial flooring to provide a strong and durable surface that can withstand heavy loads, prevent slipping, and allow for the drainage of liquids and debris. They are commonly used in factories, warehouses, and outdoor areas where a robust flooring solution is required.
Q: What are the common types of steel products used in the automotive aftermarket industry?
The common types of steel products used in the automotive aftermarket industry include steel sheets, steel bars, steel tubes, and steel wires. These products are used for various applications such as body panels, chassis components, exhaust systems, and suspension parts.
Q: How is steel wire rope inspected for safety?
Steel wire rope is inspected for safety through a comprehensive process that includes visual inspections, non-destructive testing, and load testing. Trained inspectors carefully examine the rope for any signs of damage, such as broken wires, corrosion, or wear. Non-destructive testing techniques, such as magnetic particle inspection or ultrasonic testing, are used to detect internal flaws or defects that may not be visible to the naked eye. Finally, load testing is conducted to ensure the rope can handle the intended workload without any issues. Regular and thorough inspections are crucial to maintaining the safety and reliability of steel wire ropes in various applications.
Q: What are the different types of steel angles and channels available?
There are several different types of steel angles and channels available, including equal angles, unequal angles, C channels, and U channels. Equal angles have equal sides and are commonly used for structural applications, while unequal angles have different side lengths and are often used for bracing or support in construction projects. C channels have a C-shaped cross-section and are typically used for structural support, while U channels have a U-shaped cross-section and are often used for edging or framing.
Q: How are steel products used in the agricultural sector?
Steel products are widely used in the agricultural sector for various applications. They are used to manufacture equipment such as tractors, plows, and harvesters, which are essential for farming operations. Steel is also used in constructing storage facilities like barns and silos, providing durability and strength to protect crops and livestock. Additionally, steel is used in fencing and irrigation systems, providing a strong and reliable infrastructure for agricultural operations. Overall, steel products play a crucial role in enhancing efficiency and productivity in the agricultural sector.
Q: How is steel used in the manufacturing of railway tracks?
Steel is used in the manufacturing of railway tracks due to its high strength and durability. It is used to create the rails, which provide a smooth and stable surface for trains to travel on. Additionally, steel is also used in the construction of other track components such as sleepers, fasteners, and switches, ensuring a reliable and long-lasting railway infrastructure.

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