• High-strength non shrinkage grouting material general System 1
  • High-strength non shrinkage grouting material general System 2
  • High-strength non shrinkage grouting material general System 3
High-strength non shrinkage grouting material general

High-strength non shrinkage grouting material general

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A, grouting material product introduction:

Grouting material with special cement as binder, selected high strength materials as aggregates, with high flow, micro expansion, anti segregation and other material prepared.

The product has good gravity flow, rapid hardening, early strength, no shrinkage, expansive; non-toxic, harmless, non aging, on water quality and no pollution to the surrounding environment, self sealing good, rust and other characteristics. In the construction aspect with reliable quality, reduce the cost, shorten the construction period and convenient advantages. To fundamentally change the equipment base force, so that the whole load uniformly bear device, so as to satisfy all kinds of machinery, electrical equipment (heavy equipment of high precision grinder) installation requirements, is the ideal filling material without pad mounted era.

Two, the scope of application:

Grouting material is mainly used for: the anchor bolt anchor, runway repair, nuclear power equipment, Luqiao fixed reinforcement engineering, machine base, steel structure and foundation with export, equipment foundation grouting, planted two times buried reinforced, concrete structure reinforcement and reconstruction of old concrete structure, crack control, electrical and mechanical equipment installation, track and installation of steel structure, static pressure pile engineering piles, structure of the wall thickening and repair the leakage, all kinds of foundation engineering collapse grouting and various repair engineering etc..

Three, the conventional physical properties of grouting material:
Model No.
Compressive strength(MPa)

Vertical expansion rate

(%)
Fluidity

Grip strength

Round steel.

MPa
The bleeding rate(%)
Remarks
6h
1d
3d
28d
1d

The initial fluidity

30min Fluidity retention value
28d
Universal type
--
≥15
≥30
≥70
≥0.02
≥260
≥230
≥4.0
≤1.0

High strength

--
≥30
≥40
≥70
≥0.02
≥260
≥230
≥4.0
≤1.0

Early strength type

≥20
≥30
≥40
≥60
≥0.02
≥260
≥230
≥4.0
≤1.0
High early type
≥22
≥30
≥40
≥70
≥0.02
≥260
--
≥4.0
≤1.0

Super flow type

--
≥15
≥25
≥50
≥0.025
≥300
≥250
≥3.5
≤1.0
High temperature resistant type
--
≥22
≥40
≥60
≥0.02
≥260
≥230
≥4.0
≤1.0

The engineering design reference: anchor bolts for anchoring cement

380
340
290
270
The maximum set size(mm)
≤4.75
>4.75and≤16
Fluidity(mm)

The initial flow

≥380
≥340
≥290
≥270*
≥650**
30min retention value
≥340
≥310
≥260
≥240*
≥550**

Vertical expansion rate

(%)
3h
0.1~3.5
24h and 3H expansion difference
0.02~0.5
Compressive strength(Mpa)
1d
≥20
2d
≥40
28d
≥60
There is no corrosion of reinforced
NO

Qinshui rate

(%)
0



The engineering design reference

Cement based grouting material choice for anchoring bolt anchor

The spacing of the surface of the bolt and the hole wall(mm)

Cement based grouting material categories
15~50

340、290

50~100
290、270
>100
270

Cement based grouting material selection with two grouting:

Filling layer thickness(mm)

Cement based grouting material categories
5~50
380
20~100
340
80~200
290
>200
270



Four, product characteristics

"Pour 1-3 days after high early strength was as high as 30Mpa, shorten the construction period.

Since the flow field - just add water, stir, direct filling equipment foundation, mortar self construction, free vibration, ensure the grouting construction of long distance without vibration.

Casting body is used for a long time without shrinkage / micro expansion, to ensure that equipment and basic close contact, no shrinkage between the foundation and foundation, and appropriate expansion of the compressive stress to ensure the long-term safe operation of equipment.

* anti oil leakage after 30 days soaking its strength in the oil increased by more than 10%, molding, compacting, impermeability, adapt to the base oil of environmental protection. * durability 2000000 times fatigue test, 50 times freeze-thaw environment test strength has no obvious change.

"Good weather -40 to 600 DEG C is safe for long-term use

* low alkali corrosion resistance of the strict control of raw material of alkali content, suitable for alkali aggregate reaction inhibiting requirements engineering.

Five, the use of methods

1 Foundation Treatment

Cleaning equipment based on the surface, there shall be no stone, laitance, dust, dirt and other debris demoulding agent. Before grouting 24h, fully moisten the surface of equipment foundation. Before grouting 1H, should be sucked up water.

2 determine the grouting method

According to the actual situation of equipment base, selection of grouting method of corresponding flow, because of its good performance, in general, with "weight grouting" can, will paste directly from template export poured into slurry, completely rely on the self weight to leveling and filling the whole filling space; if a large area, especially the complex structure of perfusion or a very small space and distance, can use "high funnel method grouting" or "pressure grouting, grouting method" to ensure that the slurry can be fully filled every corner.

3 formwork

According to the grouting and grouting construction diagram determined by the way of support design templates, template location elevation should be higher than the equipment on the base surface of at least 50mm, template must support of a tight, firm, to prevent loosening, leakage.

The 4 stirring grouting material

According to the water feed products recommended certificate than the amount of water, mixing water should be used to drinking water, the water temperature to 5 ~ 40 degrees is appropriate, can use mechanical or manual stirring. By mechanical mixing, stirring time is generally 1 to 2 minutes. The use of artificial mixing, should first join 2/3 with water and stir for 2 minutes, then add the remaining water to continue to stir until evenly, standard consistency water volume is 12%-14%.

5 grouting

Grouting construction should meet the following requirements:

(1). The slurry should be poured into the side, until the other side overflow until, in order to facilitate the discharge between the device frame and concrete foundation of air, so that the filling, not from the four sides of the grouting.

(2). The grouting after the start, must be continuous, not interrupted, and should be possible to shorten the filling time.

(3). During the grouting process should not be vibrated, when necessary, available bamboo laths were pulling the diversion.

(4). Each filling layer thickness should not exceed 100mm.

(5). The grouting long equipment or track foundation, should use the segmental construction. The length of each section is appropriate in 10m.

(6). The grouting process such as the discovery of surface bleeding phenomenon, can dispenser a small amount of dry material, sucking up water.

(7) for the foundation of equipment grouting layer thickness is greater than 1000mm in large volume, stirring grouting material according to total ratio 1:1 join 0.5mm stones, but the required test for determining the groutability can not meet the requirement.

(8). The equipment foundation grouting is completed, should be removed part shall be treated in the grouting layer before the final setting.

(9). In the grouting construction process should be avoided until the mold, filling layer by vibration and collision, so as not to damage the pending grouting hard layer.

(10) the horizontal distance between the template and the equipment of the base should be controlled at around 100mm, in order to facilitate the grouting construction.

(11) slurry filling in phenomena such as appearance, should be timely treatment.

(12) when the equipment foundation grouting amount is larger, should adopt mechanical agitation mode, in order to ensure grouting construction.

6, maintenance

(1) after grouting is finished. In 30 minutes, immediately spray curing agent or covered with plastic film and affix rockwool were maintenance, or in the grouting layer after the final set immediately sprinkler wet maintenance.

(2) in winter construction, conservation measures shall be in accordance with the "reinforced concrete construction acceptance norms" (GB50204) the relevant provisions.

(3) at different temperature curing time and removal time schedule

Daily minimum temperature (c) time of stripping (H) curing time (d)

         -10 - 0                96                    14

0 -5                             72                    10

5- 15                            48                     7

15                              24                    7


Q:10 tons of dry powder mortar production line and supporting the need to invest how much money
2-15 tons, 3-5 minutes mixed with a batch of materials, remove the time to feed, an hour to do 8-10 tons no other investment, if you want to engage in a small factory, to hang individual card, if You want to engage in some formal, that But also with the experimental equipment, but also to the building materials for the record, basically on these, if you do not understand, please keep abreast of the exchange
Q:1 square mull retaining wall is equal to how many square stone
Need to block 1.02 square bar, plus loss, budget fixed injury is the case
Q:What is the difference between a waterproofing agent and a waterproof coating?
Waterproof coating is directly used for the construction of waterproof layer of waterproof slurry, such as the dragon one-component polyurethane waterproof coating directly open cans to form a waterproof layer; waterproof agent is the main field of tattoo fool algae add each other to the concrete, Cement mortar and other materials which increase its waterproof performance of a waterproof additive.
Q:Is it possible to protect the waterproof layer of fine concrete? Is the mortar protective layer applied directly to the linoleum? Like the rough sand will Ge broken linoleum it? And mortar layer thickness strength is not large, can play a protective role? In fact, do not understand what the protective layer to protect, is the roof of the people, set the load crushed waterproof layer? Rigid waterproof layer I do not know what to protect. More
There are three kinds of roof waterproofing program: membrane waterproof, rigid material waterproof, and waterproof coating. The coil should be called flexible waterproof rigid waterproof generally waterproof mortar and fine stone concrete layer protective layer is used to protect the coil, such as the aging problem of what the general superior roof selection rigid waterproof
Q:Rural brick and concrete room can do external wall insulation, what materials and practices inexpensive?
External thermal insulation materials are only affordable with rock wool board
Q:Why is the waterproof material divided into rigid and flexible? Which is better than that?
The material is divided into rigid and flexible according to its characteristics. Rigid waterproof material generally refers to the cement mortar, in its formation of waterproof layer, has a high resistance to pressure, impermeability, but does not have the extension, resistance to structural elongation change ability is not high. The flexible material has good elasticity and plasticity, and the extensibility can adapt to the slight deformation of the structure. See where you use, and if used in home decoration, should be flexible waterproof material as the main material of the construction.
Q:What is the difference between cement, plaster and concrete and what are their characteristics? Google did not.
First of all you want to know what is concrete? (Concrete, referred to as "concrete" (refers to the rods of the red bar to pay a thick poem rape stream tóng) ": refers to the cement material will aggregate into the overall composition of the composite material collectively refers to the term" concrete " With cement as a cementitious material, sand, stone for the aggregate; and water (with or without admixtures and admixtures) by this definition can know that the mortar is a kind of concrete. But the name is different. It is necessary to have water to participate in the process of hardening. It is a chemical reaction. The final product is hydrated calcium silicate lime is a kind of gas hardening material. In the process of hardening to have air to participate in. The composition is mainly carbon dioxide, and it is also a chemical change, and the final product is calcium carbonate.
Q:1 ton of inorganic insulation mortar is equal to how many cubic
Used to build a building surface insulation layer of a building material Insulation mortar is a variety of lightweight materials for the aggregate, cement as cement, mixed with some modified additives, mixed by the production enterprises made of a mix of dry mortar Mainly used for building exterior insulation, with the construction of convenient, good durability and so on There are two kinds of insulation mortar on the market: inorganic insulation mortar (vitrified microbead fire insulation mortar, composite aluminum silicate insulation mortar, perlite insulation mortar), organic insulation mortar (powder polystyrene insulation mortar )
Q:Whether the mortar waterproofing agent needs to be sampled for inspection
need According to the specification, the admixture of the approach must have the certificate and the product instruction manual, and then need qualified laboratories according to the proportion of the manual, the trial test, the performance is qualified before allowing the use of construction
Q:Some people know what is barium cement mortar, the price is how much, where there is provided ??
After the construction of the best barium sulfate powder coated wall as a double protection of radiation, professional barium coated with the role of radiation, the general medical mainly used in radiology The price is about 800 yuan

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