• High-strength non shrinkage grouting material general System 1
  • High-strength non shrinkage grouting material general System 2
  • High-strength non shrinkage grouting material general System 3
High-strength non shrinkage grouting material general

High-strength non shrinkage grouting material general

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A, grouting material product introduction:

Grouting material with special cement as binder, selected high strength materials as aggregates, with high flow, micro expansion, anti segregation and other material prepared.

The product has good gravity flow, rapid hardening, early strength, no shrinkage, expansive; non-toxic, harmless, non aging, on water quality and no pollution to the surrounding environment, self sealing good, rust and other characteristics. In the construction aspect with reliable quality, reduce the cost, shorten the construction period and convenient advantages. To fundamentally change the equipment base force, so that the whole load uniformly bear device, so as to satisfy all kinds of machinery, electrical equipment (heavy equipment of high precision grinder) installation requirements, is the ideal filling material without pad mounted era.

Two, the scope of application:

Grouting material is mainly used for: the anchor bolt anchor, runway repair, nuclear power equipment, Luqiao fixed reinforcement engineering, machine base, steel structure and foundation with export, equipment foundation grouting, planted two times buried reinforced, concrete structure reinforcement and reconstruction of old concrete structure, crack control, electrical and mechanical equipment installation, track and installation of steel structure, static pressure pile engineering piles, structure of the wall thickening and repair the leakage, all kinds of foundation engineering collapse grouting and various repair engineering etc..

Three, the conventional physical properties of grouting material:
Model No.
Compressive strength(MPa)

Vertical expansion rate

(%)
Fluidity

Grip strength

Round steel.

MPa
The bleeding rate(%)
Remarks
6h
1d
3d
28d
1d

The initial fluidity

30min Fluidity retention value
28d
Universal type
--
≥15
≥30
≥70
≥0.02
≥260
≥230
≥4.0
≤1.0

High strength

--
≥30
≥40
≥70
≥0.02
≥260
≥230
≥4.0
≤1.0

Early strength type

≥20
≥30
≥40
≥60
≥0.02
≥260
≥230
≥4.0
≤1.0
High early type
≥22
≥30
≥40
≥70
≥0.02
≥260
--
≥4.0
≤1.0

Super flow type

--
≥15
≥25
≥50
≥0.025
≥300
≥250
≥3.5
≤1.0
High temperature resistant type
--
≥22
≥40
≥60
≥0.02
≥260
≥230
≥4.0
≤1.0

The engineering design reference: anchor bolts for anchoring cement

380
340
290
270
The maximum set size(mm)
≤4.75
>4.75and≤16
Fluidity(mm)

The initial flow

≥380
≥340
≥290
≥270*
≥650**
30min retention value
≥340
≥310
≥260
≥240*
≥550**

Vertical expansion rate

(%)
3h
0.1~3.5
24h and 3H expansion difference
0.02~0.5
Compressive strength(Mpa)
1d
≥20
2d
≥40
28d
≥60
There is no corrosion of reinforced
NO

Qinshui rate

(%)
0



The engineering design reference

Cement based grouting material choice for anchoring bolt anchor

The spacing of the surface of the bolt and the hole wall(mm)

Cement based grouting material categories
15~50

340、290

50~100
290、270
>100
270

Cement based grouting material selection with two grouting:

Filling layer thickness(mm)

Cement based grouting material categories
5~50
380
20~100
340
80~200
290
>200
270



Four, product characteristics

"Pour 1-3 days after high early strength was as high as 30Mpa, shorten the construction period.

Since the flow field - just add water, stir, direct filling equipment foundation, mortar self construction, free vibration, ensure the grouting construction of long distance without vibration.

Casting body is used for a long time without shrinkage / micro expansion, to ensure that equipment and basic close contact, no shrinkage between the foundation and foundation, and appropriate expansion of the compressive stress to ensure the long-term safe operation of equipment.

* anti oil leakage after 30 days soaking its strength in the oil increased by more than 10%, molding, compacting, impermeability, adapt to the base oil of environmental protection. * durability 2000000 times fatigue test, 50 times freeze-thaw environment test strength has no obvious change.

"Good weather -40 to 600 DEG C is safe for long-term use

* low alkali corrosion resistance of the strict control of raw material of alkali content, suitable for alkali aggregate reaction inhibiting requirements engineering.

Five, the use of methods

1 Foundation Treatment

Cleaning equipment based on the surface, there shall be no stone, laitance, dust, dirt and other debris demoulding agent. Before grouting 24h, fully moisten the surface of equipment foundation. Before grouting 1H, should be sucked up water.

2 determine the grouting method

According to the actual situation of equipment base, selection of grouting method of corresponding flow, because of its good performance, in general, with "weight grouting" can, will paste directly from template export poured into slurry, completely rely on the self weight to leveling and filling the whole filling space; if a large area, especially the complex structure of perfusion or a very small space and distance, can use "high funnel method grouting" or "pressure grouting, grouting method" to ensure that the slurry can be fully filled every corner.

3 formwork

According to the grouting and grouting construction diagram determined by the way of support design templates, template location elevation should be higher than the equipment on the base surface of at least 50mm, template must support of a tight, firm, to prevent loosening, leakage.

The 4 stirring grouting material

According to the water feed products recommended certificate than the amount of water, mixing water should be used to drinking water, the water temperature to 5 ~ 40 degrees is appropriate, can use mechanical or manual stirring. By mechanical mixing, stirring time is generally 1 to 2 minutes. The use of artificial mixing, should first join 2/3 with water and stir for 2 minutes, then add the remaining water to continue to stir until evenly, standard consistency water volume is 12%-14%.

5 grouting

Grouting construction should meet the following requirements:

(1). The slurry should be poured into the side, until the other side overflow until, in order to facilitate the discharge between the device frame and concrete foundation of air, so that the filling, not from the four sides of the grouting.

(2). The grouting after the start, must be continuous, not interrupted, and should be possible to shorten the filling time.

(3). During the grouting process should not be vibrated, when necessary, available bamboo laths were pulling the diversion.

(4). Each filling layer thickness should not exceed 100mm.

(5). The grouting long equipment or track foundation, should use the segmental construction. The length of each section is appropriate in 10m.

(6). The grouting process such as the discovery of surface bleeding phenomenon, can dispenser a small amount of dry material, sucking up water.

(7) for the foundation of equipment grouting layer thickness is greater than 1000mm in large volume, stirring grouting material according to total ratio 1:1 join 0.5mm stones, but the required test for determining the groutability can not meet the requirement.

(8). The equipment foundation grouting is completed, should be removed part shall be treated in the grouting layer before the final setting.

(9). In the grouting construction process should be avoided until the mold, filling layer by vibration and collision, so as not to damage the pending grouting hard layer.

(10) the horizontal distance between the template and the equipment of the base should be controlled at around 100mm, in order to facilitate the grouting construction.

(11) slurry filling in phenomena such as appearance, should be timely treatment.

(12) when the equipment foundation grouting amount is larger, should adopt mechanical agitation mode, in order to ensure grouting construction.

6, maintenance

(1) after grouting is finished. In 30 minutes, immediately spray curing agent or covered with plastic film and affix rockwool were maintenance, or in the grouting layer after the final set immediately sprinkler wet maintenance.

(2) in winter construction, conservation measures shall be in accordance with the "reinforced concrete construction acceptance norms" (GB50204) the relevant provisions.

(3) at different temperature curing time and removal time schedule

Daily minimum temperature (c) time of stripping (H) curing time (d)

         -10 - 0                96                    14

0 -5                             72                    10

5- 15                            48                     7

15                              24                    7


Q: Inorganic active wall insulation materials and building insulation mortar What is the difference
Product testing standards are based on the same national standard for testing only the product composition and construction of different effects are also different
Q: I would like to use waterproof coating and mortar waterproof together to do bathroom waterproof can you? What kind of material with what?
Answer: certainly can be built in the building waterproof is to promote the combination of rigid waterproof and flexible waterproof way to do waterproof construction, the general combination of rigid and flexible way to do waterproof, and more in key projects, roof waterproof, with special requirements of waterproof engineering. If the use of flexible waterproof coating to do the bottom, the flexible features of the tensile effect is also good waterproof, mortar waterproof waterproof surface to do, both play a waterproof and protection to serve two purposes. Recommendation: If the price is not the first element you consider, this approach is very reasonable. In favor of your practice. If you want to consider the price is only one kind of just fine, so as not to cause unnecessary waste. Note: good waterproof material, but also need careful construction, "construction process" is the key to the late conservation, protection to do bedding, in order to effectively do a good job waterproofing. Materials, the best choice . cement-based flexible waterproof coating . mortar waterproof non-toxic environmentally friendly waterproof mortar can be.
Q: 1 ton of inorganic insulation mortar is equal to how many cubic
glass beads insulation mortar, a cubic of about 500 kg, converted to a ton for 2 cubic
Q: What is good for roof waterproofing? Coil or waterproof paint ah?
At present, the use of waterproof or better use of the coil, the use of the length of the membrane is generally longer than the paint time of 2-5 years to cut the light orange speculation cut from the corpses, of course, the price of paint must be cheaper. The specific brand of words to distinguish your local material.
Q: What waterproof material can be combined with cement mortar to play a waterproof effect?
Answer: certainly can be built in the building waterproof is to promote the combination of rigid waterproof and flexible waterproof way to do waterproof construction, the general combination of rigid and flexible way to do waterproof, and more in key projects, roof waterproof, with special requirements of waterproof engineering
Q: Cement mortar label M. M7.. M. C. C25; cement grade C. C. C. C. etc., are used to which stage of the building, at the edge of the fool, Pile, beam and other general use of the number of cement, cement mortar are used where? More
Mortar labels are M. M. M7.. M. M12.. M. M. M. M. M40 several. Mortar according to the use of masonry, plaster, seams several, has nothing to do with the label. It must be said that the blame side of the uncle installed Jiao fat scorpion reckless words, can only be said that the high need to use high mortar strength of the place, and vice versa, really not very good explanation. C. C. C. C30 concrete graded cushion useful mortar is also useful C15 concrete, pile cap and so the best use C30 beam with C25 But this is not to say that this is the same, or depends on the parts you use, Its weight, the required strength and so on
Q: It seems to see a piece of information is 30 tons of twitch 紶 陛 cough pile correction point hole bowl film once, I now do are mortar test block test, ask the master, it is best to check that is not the supervision Sick of more
You see the information that key is not a regulatory information, regulatory information authority Regulate the mandatory twitch 紶 陛 cough piles of the correct point of the hole inside the capsule case did not say that by tons to count, did not say that mortar raw materials to be sent to the inspection, the specification is based on the inspection batch
Q: What are the general types of waterproof materials, the number of years of use?
Waterproof material is divided into the first category from the above, there is a flexible waterproof material and rigid waterproof material 1. Flexible waterproof material is divided into waterproof membrane waterproof coating sealing material 2. Rigid waterproof material is roughly divided into silicone waterproof material fatty acids Waterproof material is also commonly used in the waterproof membrane SBS, APP, TPO, waterproof coating is also divided into K11 general type, K11 flexible type, JS, rigid waterproofing is the most common mortar waterproofing agent The This is a lot of factors related to, such as whether the standard construction, the thickness of the waterproof layer, waterproof layer of the latter part of the protection, but one thing is certain is the mortar waterproofing agent Water resistance is relatively long for waterproofing materials.
Q: Why is the waterproof material divided into rigid and flexible? Which is better than that?
The material is divided into rigid and flexible according to its characteristics. Rigid waterproof material generally refers to the cement mortar, in its formation of waterproof layer, has a high resistance to pressure, impermeability, but does not have the extension, resistance to structural elongation change ability is not high. The flexible material has good elasticity and plasticity, and the extensibility can adapt to the slight deformation of the structure. See where you use, and if used in home decoration, should be flexible waterproof material as the main material of the construction.
Q: Insulation putty can be used alone as an external wall insulation material? Whether the external wall insulation putty can replace the external wall mortar
Under normal circumstances need to use with the insulation materials

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