• High-strength non shrinkage grouting material general System 1
  • High-strength non shrinkage grouting material general System 2
  • High-strength non shrinkage grouting material general System 3
High-strength non shrinkage grouting material general

High-strength non shrinkage grouting material general

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A, grouting material product introduction:

Grouting material with special cement as binder, selected high strength materials as aggregates, with high flow, micro expansion, anti segregation and other material prepared.

The product has good gravity flow, rapid hardening, early strength, no shrinkage, expansive; non-toxic, harmless, non aging, on water quality and no pollution to the surrounding environment, self sealing good, rust and other characteristics. In the construction aspect with reliable quality, reduce the cost, shorten the construction period and convenient advantages. To fundamentally change the equipment base force, so that the whole load uniformly bear device, so as to satisfy all kinds of machinery, electrical equipment (heavy equipment of high precision grinder) installation requirements, is the ideal filling material without pad mounted era.

Two, the scope of application:

Grouting material is mainly used for: the anchor bolt anchor, runway repair, nuclear power equipment, Luqiao fixed reinforcement engineering, machine base, steel structure and foundation with export, equipment foundation grouting, planted two times buried reinforced, concrete structure reinforcement and reconstruction of old concrete structure, crack control, electrical and mechanical equipment installation, track and installation of steel structure, static pressure pile engineering piles, structure of the wall thickening and repair the leakage, all kinds of foundation engineering collapse grouting and various repair engineering etc..

Three, the conventional physical properties of grouting material:
Model No.
Compressive strength(MPa)

Vertical expansion rate

(%)
Fluidity

Grip strength

Round steel.

MPa
The bleeding rate(%)
Remarks
6h
1d
3d
28d
1d

The initial fluidity

30min Fluidity retention value
28d
Universal type
--
≥15
≥30
≥70
≥0.02
≥260
≥230
≥4.0
≤1.0

High strength

--
≥30
≥40
≥70
≥0.02
≥260
≥230
≥4.0
≤1.0

Early strength type

≥20
≥30
≥40
≥60
≥0.02
≥260
≥230
≥4.0
≤1.0
High early type
≥22
≥30
≥40
≥70
≥0.02
≥260
--
≥4.0
≤1.0

Super flow type

--
≥15
≥25
≥50
≥0.025
≥300
≥250
≥3.5
≤1.0
High temperature resistant type
--
≥22
≥40
≥60
≥0.02
≥260
≥230
≥4.0
≤1.0

The engineering design reference: anchor bolts for anchoring cement

380
340
290
270
The maximum set size(mm)
≤4.75
>4.75and≤16
Fluidity(mm)

The initial flow

≥380
≥340
≥290
≥270*
≥650**
30min retention value
≥340
≥310
≥260
≥240*
≥550**

Vertical expansion rate

(%)
3h
0.1~3.5
24h and 3H expansion difference
0.02~0.5
Compressive strength(Mpa)
1d
≥20
2d
≥40
28d
≥60
There is no corrosion of reinforced
NO

Qinshui rate

(%)
0



The engineering design reference

Cement based grouting material choice for anchoring bolt anchor

The spacing of the surface of the bolt and the hole wall(mm)

Cement based grouting material categories
15~50

340、290

50~100
290、270
>100
270

Cement based grouting material selection with two grouting:

Filling layer thickness(mm)

Cement based grouting material categories
5~50
380
20~100
340
80~200
290
>200
270



Four, product characteristics

"Pour 1-3 days after high early strength was as high as 30Mpa, shorten the construction period.

Since the flow field - just add water, stir, direct filling equipment foundation, mortar self construction, free vibration, ensure the grouting construction of long distance without vibration.

Casting body is used for a long time without shrinkage / micro expansion, to ensure that equipment and basic close contact, no shrinkage between the foundation and foundation, and appropriate expansion of the compressive stress to ensure the long-term safe operation of equipment.

* anti oil leakage after 30 days soaking its strength in the oil increased by more than 10%, molding, compacting, impermeability, adapt to the base oil of environmental protection. * durability 2000000 times fatigue test, 50 times freeze-thaw environment test strength has no obvious change.

"Good weather -40 to 600 DEG C is safe for long-term use

* low alkali corrosion resistance of the strict control of raw material of alkali content, suitable for alkali aggregate reaction inhibiting requirements engineering.

Five, the use of methods

1 Foundation Treatment

Cleaning equipment based on the surface, there shall be no stone, laitance, dust, dirt and other debris demoulding agent. Before grouting 24h, fully moisten the surface of equipment foundation. Before grouting 1H, should be sucked up water.

2 determine the grouting method

According to the actual situation of equipment base, selection of grouting method of corresponding flow, because of its good performance, in general, with "weight grouting" can, will paste directly from template export poured into slurry, completely rely on the self weight to leveling and filling the whole filling space; if a large area, especially the complex structure of perfusion or a very small space and distance, can use "high funnel method grouting" or "pressure grouting, grouting method" to ensure that the slurry can be fully filled every corner.

3 formwork

According to the grouting and grouting construction diagram determined by the way of support design templates, template location elevation should be higher than the equipment on the base surface of at least 50mm, template must support of a tight, firm, to prevent loosening, leakage.

The 4 stirring grouting material

According to the water feed products recommended certificate than the amount of water, mixing water should be used to drinking water, the water temperature to 5 ~ 40 degrees is appropriate, can use mechanical or manual stirring. By mechanical mixing, stirring time is generally 1 to 2 minutes. The use of artificial mixing, should first join 2/3 with water and stir for 2 minutes, then add the remaining water to continue to stir until evenly, standard consistency water volume is 12%-14%.

5 grouting

Grouting construction should meet the following requirements:

(1). The slurry should be poured into the side, until the other side overflow until, in order to facilitate the discharge between the device frame and concrete foundation of air, so that the filling, not from the four sides of the grouting.

(2). The grouting after the start, must be continuous, not interrupted, and should be possible to shorten the filling time.

(3). During the grouting process should not be vibrated, when necessary, available bamboo laths were pulling the diversion.

(4). Each filling layer thickness should not exceed 100mm.

(5). The grouting long equipment or track foundation, should use the segmental construction. The length of each section is appropriate in 10m.

(6). The grouting process such as the discovery of surface bleeding phenomenon, can dispenser a small amount of dry material, sucking up water.

(7) for the foundation of equipment grouting layer thickness is greater than 1000mm in large volume, stirring grouting material according to total ratio 1:1 join 0.5mm stones, but the required test for determining the groutability can not meet the requirement.

(8). The equipment foundation grouting is completed, should be removed part shall be treated in the grouting layer before the final setting.

(9). In the grouting construction process should be avoided until the mold, filling layer by vibration and collision, so as not to damage the pending grouting hard layer.

(10) the horizontal distance between the template and the equipment of the base should be controlled at around 100mm, in order to facilitate the grouting construction.

(11) slurry filling in phenomena such as appearance, should be timely treatment.

(12) when the equipment foundation grouting amount is larger, should adopt mechanical agitation mode, in order to ensure grouting construction.

6, maintenance

(1) after grouting is finished. In 30 minutes, immediately spray curing agent or covered with plastic film and affix rockwool were maintenance, or in the grouting layer after the final set immediately sprinkler wet maintenance.

(2) in winter construction, conservation measures shall be in accordance with the "reinforced concrete construction acceptance norms" (GB50204) the relevant provisions.

(3) at different temperature curing time and removal time schedule

Daily minimum temperature (c) time of stripping (H) curing time (d)

         -10 - 0                96                    14

0 -5                             72                    10

5- 15                            48                     7

15                              24                    7


Q:1 ton of inorganic insulation mortar is equal to how many cubic
insulation mortar is a variety of lightweight materials for the aggregate, cement as cement, mixed with some modified additives, mixed by the production and mixing made of a pre-mixed dry mortar
Q:What is the difference between the insulation mortar and the ordinary mortar per square meter?
Ordinary mortar has two major categories, one is masonry mortar, mainly used for building materials bonding The other is plastering mortar, for the wall plaster leveling The thickness is related to the flatness of the wall In the actual construction of the thickness of the insulation mortar than ordinary plaster mortar thickness, the price is much higher than the ordinary mortar
Q:Glass beads insulation mortar need to do test pieces or raw materials re-examination?
Do different projects need to produce different sizes of the specimen, see JG / T283
Q:Need to do moisture treatment of the basement brick wall, masonry should choose what materials
Need to do moisture treatment of the basement brick wall, masonry should use cement mortar. In the ground below the wall masonry mortar must use cement mortar, because the cement mortar is a hydraulic material, you can masonry the location of moisture. And mixed mortar can not be used in the ground below, because it belongs to the gas hard material, with moisture, it will lose strength. Specific reference to the "masonry structure design specifications" only ± 0.000 below the provisions should be used cement mortar masonry. In addition, the strength of the sintered brick masonry has a note that the strength of the cement mortar masonry should be reduced. Masonry mortar using the type and strength level is specified in the design drawings.
Q:Is a square meter in the number of kilograms of cement how much kg
It would have to look up to raise the number of how much ah have to look at the workers of the good workers to play a very thin layer of flat will be able to leveling and relatively poor workers have a thick layer of thick
Q:Bags of dry powder polymer cracking mortar a cubic of the number of kilograms
"EVB insulation mortar" EVB particles as a dry mix of lightweight aggregate, through the scientific production process in the high-quality cement, fiber polymers and modifiers, the formation of one-component inorganic thermal insulation fire dry mortar Patent number
Q:I just do the interior decoration of this line, see people painted toilet waterproof material Dan Dan Guan porcelain porphyry porch corpses Han Jian said is used for the back of the water, I do not understand the back surface specifically refers to what surface, I know that direct In the plaster wall coated with waterproof material, and then coated with a layer of cement mortar, and then paste the wall is it? But why is it said that this layer of waterproof material called back water? That is what the surface of the river ah? More
May be your understanding of the error, the general waterproof, are in the water to do the water, whether it is the external walls, roof or bathroom are done from the water surface to do waterproof, waterproof from the back of the water, high cost, waterproof effect is not Stable, directly from the problem to solve not better?
Q:Whether the mortar waterproofing agent needs to be sampled for inspection
The format of the power of attorney for each place is different, but the main content is basically the same
Q:Do you install firewood in the door frame when installing the fire door? There is nothing related to the helium trace grams of grams of long-haun glory magic norms clearly can not or can. What is the specification number? (03j609 Atlas shows C20 cement mortar) Thank you more
Since the implementation of the new fire door standard in 2008 after the implementation of the fire door (including the door frame filled) in the non-helium trace grams of the United States and the United States and the United States and the use of rock wool or aluminum silicate cotton and other harmful fiber filler The The relevant environmental requirements of the country also have the same requirements.
Q:I would like to check, I would like to ask C. C20 with more than how to check, there are mortar M5 cement, mixed mortar how to check, the need for any material.
Concrete with the ratio of the required materials are cement, sand, gravel, the amount of words can be consulted before the inspection unit is the most secure, generally need to be half sacks such as; and these materials also need to pass the test, need to fill in the inspection Of the information there are slump, structural parts, and design strength, the other is no special place, mainly according to the requirements of the drawings; specific consult the detection unit

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