High Alumina Lightweight Refractory Brick for Glass Melting Furnace

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Loading Port:: Shanghai

Payment Terms:: TT OR LC

Min Order Qty:: 1 m.t.

Supply Capability:: 111 m.t./month

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Specifications

1. Low bulk density;
2.high cold crushing strength;
3. lowest thermal conductivity.

High alumina lightweight insulating refractory brick

Application

By using the products widely in insulating layers of various thermal equipments for example blast furnace, hot blast furnace, coke oven and linings where no high temperatures melt corrosion occurs.

Features:

Characterized by low bulk density, maximum service temperature is 1350C., high cold crushing strength, size precision and hold the most stable and lowest thermal conductivity of all insulating refractory bricks at present.

The total weight of the furnace body and walls thickness can be reduced effectively, thermal efficiency and working condition can be improved, energy consumption can be lowered, and productivity and significant economic results can be achieved.

High alumina lightweight insulating refractory brick is a kind of insulation material adopting organic matter as ignition loss substance in order to increase the porosity of refractory, which has such advantages as high porosity, small volume density, good insulation effect, high mechanical intensity, small thermal conductivity and long service life. For various industrial kilns & furnaces, it is a kind of essential refractory for energy saving and temperature preservation.

Composition

This series of High Alumina Insulating Refractory Brick are made of selected high alumina bauxite, kaolin clay, and hollow microsphere. By shaping at high pressure and sintering at high temperature

Physical and chemical index

Brand Inedx	HG-1.2	LG-1.0	LG-0.9	LG-0.8	LG-0.7	LG-0.6	LG-0.5
Al2O3,%	≥48
Fe2O3,%	≤2.0
Bulk Density ≤	1.2	1.0	0.9	0.8	0.7	0.6	0.5
Cold Crushing Strength ≥	5	3.92	3.43	2.94	2.45	1.96	1.47
(350°C)W/m.K Thermal Conductivity ≤	0.55	0.5	0.45	0.35	0.35	0.30	0.25
Temp reheating shrinkage less than 2.0%	1400	1400	1400	1400	1350	1350	1250

Q: What is fireproof concrete?: According to the different properties of fire resisting and heat resisting concrete, they can be divided into silicate, aluminate, phosphate, sulfate, chloride, sol and organic substance, fireproof and heat-resisting concrete, etc.. The following are mainly used silicate, aluminate, phosphate, sulfate fire, heat-resistant concrete.

Q: What is the heat preservation material used in a laboratory furnace?: Asbestos, high alumina brick, or carbonized silicon are often used.Thermal insulation materials are generally used to guide heat coefficient less than or equal to 0.2 of the material. Thermal insulation material development is very fast, and in industry and building the use of good insulation technology and materials, often can get twice the result with half the effort. Each ton of mineral cotton insulation used in the building saves one ton of oil a year.

Q: What refractory material does cupola lining use?: It's made of high quality refractory material: 1770 ~ 2000 centigrade.

Q: What are the specific raw materials for plastic pallets?: With excellent mechanical properties, its strength and elasticity are higher than HDPE, and it has good flexural fatigue resistance. It has good heat resistance and good chemical stability. Besides being concentrated by concentrated sulfuric acid and concentrated nitric acid, it is relatively stable to other chemical reagents. The high frequency insulation performance of polypropylene is excellent because of its almost no water absorption, so the insulation performance is not affected by temperature.

Q: Density of high alumina bricks: The density of high alumina bricks is determined according to the price. The average density is between 2.3-2.5g/cm3. The higher the density, the higher the price, the higher the aluminum bricks are in the industry. More than 2.4 are required.

Q: The cloth blowing is not uniform on the lime kiln refractory brick is damaged it: People with the shaft kiln cement clinker kiln, because of small size, low calcination temperature, using only Al2O3 containing a single clay brick is 30 ~ 40%, the rotary kiln was improved in the early Yuan faith this experience, use of high alumina brick and clay brick, from 60s onwards, due to large scale kiln and to strengthen the operation of the high temperature parts of kiln lining, alkaline brick masonry is widely used, the main varieties are: magnesia chrome brick, magnesia spinel brick and dolomite brick.

Q: Aluminum content 38, silicon content 55 What refractory bricks?: High alumina brick:The mineral composition of the high alumina brick is determined by the bauxite used. The mineral composition of the clinker is usually mullite, corundum and glass. The theoretical composition of mullite is Al2O371.8%, SiO2 28.2%, and its melting decomposition temperature is 1840 DEG C. With acicular crystal, network cross structure, high temperature state showed better strength. Corundum in the form of alpha -Al2O3, melting point of 2050 degrees, hardness of Mohs 9, showing a granular and columnar crystal, has good chemical stability, acid, alkaline slag have a certain resistance. Based on the composition of mullite minerals, the phase composition of high alumina brick can be judged according to the content of Al2O3. When the bricks are below Al2O3 71.8%, the base of the composition is mullite and SiO2, such as grade LZ-48 bricks. Because it contains a large number of SiO2 formed in the liquid phase under high temperature is 20% ~ 30%; brick in Al2O3 more than 71.8%, the excess Al2O3 formed corundum crystal under high temperature, while generating 2 high temperature phase, eutectic temperature rise by the low content of Al2O3 brick 1595 C to 1840 C, such as grade LZ-75 brick. In fact, it is impossible to produce a complete phase equilibrium in the process of production, but the glass phase is very small, and there is no more than 10% in the partial gap of the Yu Jing phase

Q: Difference between low creep high alumina brick and ordinary high alumina brick: The emphasis is on the physical and chemical indexes of low creep and high alumina bricks. The physical and chemical indexes of the high alumina bricks are different, too. They are DRL-1550And LZ-75 perform GB GB/T2988-2012

Q: What is the apparent porosity of high alumina brick?: In the production of high alumina bricks in addition to the entity, there are many different sizes and shapes of different pores, pores can be divided into three categories: one side closed the other side and the outside world is called open pores, closed in the product not communicated with the outside is called closed pores, penetrating through pores called the few products.

Q: What are the lining structures of lime rotary kilns and what are the requirements for refractories?: The current configuration of domestic calcining active lime rotary kiln refractories are as follows: the discharge end of low cement high alumina castable with 3% steel fiber; the cooling zone and the firing zone: dry magnesia spinel brick with high aluminum brick with high temperature; preheating: high alumina brick; low temperature preheating zone: clay brick light clay brick; feeding end: low cement high alumina castable with 3% steel fiber; in addition, brick size also have the corresponding requirements; dimensional tolerances: dimensional tolerances used in different parts of the requirements are not the same, the general control in 2mm; corner damage: general permit edge damage 40mm and 5mm deep within angle loss in the hot and cold surface is allowed to have only one, three edges and the length of not more than 50mm; there are cracks parallel to the use of surface crack is not allowed, cracks of brick surface are allowed.

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