Famous brand concrete mixing plant for construction,production capacity is 180 cube meter per hour

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Concrete Batching （mixing) Plant Control System

Item

Parameter or index

Name

Concrete mixing plant

Design and produce according to

National standard： Concrete mixing plant：GB10171-2005

Concrete mixer： GB/T9142-2000

Working environment

1）Working temperature 10C~400C；

2）Relative humidity not more than 90%；

3）Max snow load 800Pa；

4）Max wind load 700Pa；

5）Working height above sea level not more than 2000m

Raw material

stone，sand，water，additive，binder of concrete（cement，fly ash，powder）

Demand for raw material

1) binder of concrete：a：silicate cement、scoria cement、pozzolana cement、fly ash cement b：mixed material：fly ash 、scoria powder、pozzolanic addition、inactive addition

2) aggregate：a：coarse aggregate ：stone-crushed stone、scree、cracked scree

Aggregate max diameter ≤150mm（content≤10%）

b：fine aggregate: sand-natural sand 、artificial sand

3) water：be fit for drinking water

4) additive: (1)、water-reducing admixture(2)、air entraining admixture(3)、pumping aid(4)、retarder (5)、accelerator(6)、early strength admixture(7)、water-proofing additive(8)、anti-corrosion(9)、expanding agent(10)、antifreeze

Theoretical productivity

180m3/h

Discharging material height

4.0m

Installed capacity

About 210kw （not include screw）

Whole machine weight

About 68t（not include powder bin and screw）

Floor area

63m×27m

Mixing system

Matched mixer

Power × quantity

Charging material volume

Discharging material volume

YJS3000

55kw×2

4800L

3000L

Aggregate weighing system

Aggregate hopper volume

Weighing hopper volume

Electric drum power

Width of belt

Metering precision

25m3×4

2500L×4

11kw

1000

±2％

Hoisting system

Belt width

Motor power

Aggregate storage hopper volume

1000

55kw

4.8m3

Cement weighing system

Weighing hopper volume

Weighing range

Metering precision

1600L

0-1600 kg

≤±1％

Fly ash weighing system

Weighing hopper volume

Weighing range

Metering precision

850L

0-765 kg

≤±1％

Powder weighing system

Weighing hopper volume

Weighing range

Metering precision

600L

0-540 kg

≤±1％

Water weighing system

Water scale volume

Motor power of water supply pump

Metering precision

1000L

5.5kw

≤±1％

liquid additive weighing system

additive scale volume

additive tank volume

Motor power of water supply pump

Metering precision

75L

4m3

0.75kw

≤±1％

Air circuit system

Air compressor power：15kw

Screw conveyer

Spec.

Ф325

Ф273

Ф219

Conveying volume

90t/h

65t/h

45t/h

power

18.5kw

15kw

11kw

Powder bin

50t、100t、150t、200t、300t

Control room

9m2

Famous brand concrete mixing plant for construction,production capacity is 180 cube meter per hour

Q:Concrete mixstations belong to no special equipment: Special equipment is referred for life safety, greater danger of boilers, pressure vessels (including gas cylinders, hereinafter the same), pressure pipes, elevators, lifting machinery, passenger ropeway, large-scale amusement facilities. The boiler, pressure vessel (air bottle), pressure vessel is the pressure type special equipment; Elevator, hoisting machinery, passenger rope and large amusement facilities are special equipment for mechanical and electrical equipment.

Q:What raw materials and equipment do you need for your own admixture?: The admixture of concrete mixing station using a lot of more phyletic, the effect is different also, early strength agent, retarder, water reducing agent, and release agent, antifreeze, etc., which is a kind of do not know you to call. The admixtures are usually made by professional manufacturers, and the ingredients are not the same.

Q:How much concrete is produced by the js1000 type of the concrete mixing station: According to the national standard, 1 cubic host is the JS1000, the general theoretical productivity of the standard test concrete is not less than 50 cubic meters per hour. But the actual situation is fully automatic, normally can be above 40 cubic meters. The cement productivity would be low by hand.

Q:What are the ingredients for the concrete mixing stations?: Start with the glue: cement, coal ash, mineral powder, and various expansions! Sand: natural sand, mineral sand, fine sand; Stone: 5-10, 5-20 water reducer! And tap water

Q:How much water does a concrete mixer use every day?: It is also a waste of water to flush the transports. Suppose you flush a vehicle with 1-2t water, rinse it 2-3 times a day, and use 20 cars a day for a medium size of a blender, 40 to 120 t a day. From this perspective, the reuse of washing water is very conducive to environmental protection and water conservation. The rational recycling of water in the mixing stations is also gradually being promoted. Our new hydraulic patent product concrete wastewater and sewage circulation recycling used by many domestic manufacturers, most of new mixing plant began to use the recycling equipment. The wastewater recovery system has made some efforts for the environmental cause of China.

Q:The main components of a mixing station: The conveying system of materials is made up of three parts. Aggregate conveying; There are two ways of conveyance and belt conveyance. The advantage of hopper promotion is that the area is small and the structure is simple. The advantage of belt transport is that the transport is large, efficient and low. The belt conveyor mainly applies to the mixing stations that have aggregate storage, thereby increasing the productivity of the mixing stations. Powder conveying; The powder used in concrete is mainly cement, fly ash and mineral powder. The most commonly used powder conveyors are conveyors of screw conveyors, and the large mixing buildings are carried by pneumatic conveyer and scraper. The advantages of screw transport are simple structure, low cost and reliable use. Liquid transport mainly refers to water and liquid admixtures, which are delivered separately by water pumps

Q:Classification of concrete mixing stations: There is the distinction between level 1, level 2, level 3. Because some projects, especially the project of the state, are required to provide the units of concrete, and the quality is low because of the low quality. There is a clear list of bids in general.

Q:What is the special work of the concrete mixing station: Mixer operator, welder, tester, loader driver's license, assessor

Q:How to choose a good concrete mixer station?: For simple concrete mixup stations, the overall cost of equipment is much cheaper, because the configuration is different and a lot of configuration is eliminated. But cement weighing cannot save configuration independent water weighing measurement more accurate to efficient, do not use water weighing system can also be mixing concrete, but there is a big hidden trouble. The water weighing system is not suitable for individual water weighing system, and it can reduce the investment of a simple mixing station by about 7, 000 yuan. And shortcomings is not water in the mixing drum of the weighing system and water, time node device can be used to set the water within a certain time interval to churn, but increased water and forced concrete mixer mixing time, still can cause concrete model is not stable. Therefore, although do not use water weighing system can save investment, but will increase the mixing time of concrete and affect the stability of the concrete, so the customer can choose according to oneself circumstance.

Q:How long does it take to build a concrete mixer station?: Normally, between one and three weeks. Plan the main points of the stirring station Venue: single 2m3, 3m3, the equipment occupies an area of about 21mx51m. Add in the yard, parking lot, road, office building, repair shop, recycling pool and so on, usually need the site 40mx80m (the land of 5 acres). 2m3 and 3m3 stations usually require 60mx80m (7.5 acres). If the location is more complex, the layout of the equipment should be based on the utilization of the site. To reduce the cost of future operations, it is suggested that there be a river at the edge of the site so that it can be used to carry sand stones. Distance should consider the best range of concrete delivery vehicles, not too far away from the main site, but also for future development. Optional: choose according to the expected amount of concrete. In a year of 300 working days, eight hours a day, the actual efficiency is lower than the nominal value given the various factors that are affected. Considering the requirement of the equipment for regular maintenance and maintenance, and the requirement of the high demand in some period, it is suggested that the equipment should be purchased. In some areas, the construction of new concrete and concrete stations must be at least two.

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