DUCTILE IRON PIPES AND PIPE FITTINGS C CLASS DN500

DUCTILE IRON PIPES AND PIPE FITTINGS C CLASS DN500

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Loading Port:: Tianjin

Payment Terms:: TT OR LC

Min Order Qty:: 22 pc

Supply Capability:: 3000 pc/month

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Material : Ductile Cast Iron
Size Range : DN 80mm to DN 2000mm
Unit Effective Length : 6m or 5.7m
Manufacture Standard: ISO 2531:1998/ EN 545:2006/EN 598:2007
Annual capacity : 200,000 tons
Coating Exterior: Zinc 130g/m2 according to ISO 8179-1 and bitumen coating 70 microns.
Cement Interior: Portland Cement/ High Alumina Cement/ Sulphate Resisting Cement Lining according to ISO 4179
Special requirements on external coating and internal lining can be applied
We also provide accessories such as SBR/EPDM rubber gaskets, lubricant paste, pipe caps, PE sleeves, etc.

Additional Parts:

Each pipe is strictly inspected according to related standard to ensure permanently high performance.
Easy Installation at site and service free for life
Long Service Lifespan
Quotation will arrive you within 24hours once we get your inquiry.
We guarantee offering you a competitive price.
A copy of original inspection reports of pipes will be offered after shipment.
Photos of loading process will be sent to the customer after shipment effect.
We will follow-up the delivery progress after shipment effect and update to the customer on weekly basis.

Q: How do ductile iron pipes handle ground settlement?: Due to their inherent flexibility and resistance to deformation, ductile iron pipes are highly effective in managing ground settlement. The exceptional qualities of ductile iron, such as its high tensile strength and elongation capacity, make it an ideal material for enduring ground movement. When ground settlement occurs, characterized by the downward shifting of soil or sediment, ductile iron pipes possess the capability to flex and adapt to the changing ground without fracturing. The pipes can absorb the stress caused by settlement and evenly distribute it along their length, minimizing the likelihood of cracks or breaks. Moreover, ductile iron pipes are constructed with a bell and spigot joint system, which permits slight movement and rotation at the joints. This characteristic allows the pipes to accommodate ground settlement by absorbing any misalignment or shifting of the surrounding soil. Furthermore, ductile iron pipes exhibit a greater load-bearing capacity than alternative materials like PVC or HDPE. This implies that they can endure heavier loads and pressures from the surrounding soil, reducing the possibility of pipe failure or collapse during ground settlement. In conclusion, ductile iron pipes are excellently equipped to handle ground settlement due to their flexibility, resistance to deformation, and ability to evenly distribute stress. Their unique properties ensure their ability to withstand the challenges presented by shifting ground conditions, making them a dependable choice for underground infrastructure projects.

Q: Are ductile iron pipes suitable for irrigation systems in agricultural fields?: Yes, ductile iron pipes are suitable for irrigation systems in agricultural fields. Ductile iron pipes have excellent strength, durability, and corrosion resistance, making them ideal for carrying water in irrigation systems. They can withstand high pressure and heavy loads, ensuring reliable water supply to agricultural fields for irrigation purposes.

Q: How are ductile iron pipes manufactured?: Ductile iron pipes are produced using a technique called centrifugal casting, which employs a spinning mold. The process commences with the selection and preparation of top-notch ductile iron, a form of cast iron containing small quantities of magnesium to enhance its strength and ductility. Initially, the ductile iron is melted in a furnace at exceedingly high temperatures. Once the molten iron attains the desired temperature, it is poured into a rotating mold. Shaped like a pipe, the mold spins at a high speed, ensuring even distribution of the molten iron along its inner surface. While the mold spins, the molten iron cools and solidifies against the mold walls. This swift cooling leads to the formation of a fine-grained structure, thereby augmenting the mechanical properties of the pipe, including its strength and durability. The spinning mold continues to rotate until the pipe solidifies completely, typically within a few minutes. Upon solidification, the pipe is extracted from the mold and any excess material, referred to as the "skin," is eliminated. Typically, machining or grinding is employed to remove the skin, achieving the desired dimensions and surface finish. Subsequently, the pipe undergoes heat treatment to further enhance its mechanical properties and alleviate internal stresses. After the completion of heat treatment, the pipe undergoes a thorough inspection to identify any defects or imperfections. This inspection encompasses visual examinations, non-destructive testing methods, and pressure testing to ensure compliance with the required specifications and standards. If any defects are detected, the severity of the issue determines whether the pipe undergoes repair or is rejected. Lastly, the pipes are coated with a protective layer to prevent corrosion and extend their lifespan. This protective coating can be applied through various methods, such as cement mortar lining, epoxy coating, or zinc coating. In summary, the manufacturing process of ductile iron pipes encompasses iron melting, centrifugal casting, cooling, skin removal, heat treatment, inspection, and coating. This process guarantees the production of high-quality pipes characterized by exceptional strength, durability, and resistance to corrosion.

Q: What are the typical lengths of ductile iron pipes?: The specific project requirements and industry standards play a significant role in determining the typical lengths of ductile iron pipes. Generally, ductile iron pipes are commonly available in lengths ranging from 18 feet (5.5 meters) to 20 feet (6 meters). These lengths are well-suited for a variety of applications including water distribution, wastewater systems, and industrial pipelines. It is worth mentioning that custom lengths can also be produced to fulfill specific project requirements.

Q: Can ductile iron pipes be used in areas with high soil settlement?: Yes, ductile iron pipes can be used in areas with high soil settlement. Ductile iron pipes have excellent strength and flexibility, which allows them to withstand the settlement and movement of the surrounding soil without causing significant damage or failure.

Q: Can ductile iron pipe be used for industrial applications?: Yes, ductile iron pipe can be used for industrial applications. Ductile iron pipe is known for its strength, durability, and flexibility, making it suitable for a wide range of industrial settings. It is commonly used for transporting water, wastewater, and other fluids in industrial facilities such as power plants, chemical plants, refineries, and manufacturing plants. Ductile iron pipe is resistant to corrosion, which is important in industrial environments where the pipes may be exposed to chemicals, high temperatures, or abrasive materials. Additionally, its high tensile strength allows it to withstand high-pressure applications, making it ideal for industrial use. Overall, ductile iron pipe is a reliable and cost-effective choice for various industrial applications.

Q: What is the typical lifespan of ductile iron pipe?: The lifespan of ductile iron pipe can differ based on several factors, including the pipe's quality, the conditions it faces, and the maintenance practices employed. On average, ductile iron pipe typically lasts about 100 years. This longevity is a result of its inherent strength and durability, allowing it to withstand high pressure and various environmental conditions. Furthermore, ductile iron pipe is often coated with protective materials like cement mortar lining or polyethylene encasement, which further enhance its durability. Regular inspections and maintenance can also contribute to extending the lifespan of ductile iron pipe by promptly identifying and addressing any issues or potential damages.

Q: What is the expected surge pressure rating of ductile iron pipes?: The expected surge pressure rating of ductile iron pipes can vary depending on various factors such as the diameter and thickness of the pipe, the type of joint used, and the specific manufacturer's specifications. However, ductile iron pipes are generally designed to withstand surge pressures between 150% to 200% of their working pressure rating. This means that if a ductile iron pipe has a working pressure rating of, for example, 250 psi, it can typically handle surge pressures of up to 375 psi to 500 psi. It is important to consult the manufacturer's specifications and guidelines for accurate surge pressure ratings specific to the ductile iron pipes being used.

Q: Are ductile iron pipes suitable for industrial applications?: Yes, ductile iron pipes are highly suitable for industrial applications. Ductile iron is a strong and durable material that possesses excellent mechanical properties, making it ideal for handling high-pressure and heavy-duty applications. The pipes have a high tensile strength and can withstand extreme conditions, including high temperatures and corrosive environments. Furthermore, ductile iron pipes have superior resistance to cracking and fracturing, ensuring a longer lifespan and reduced maintenance costs. They are also highly resistant to external loads, making them suitable for underground installations and industrial settings where they may be subjected to heavy loads or vibrations. Moreover, ductile iron pipes have excellent flow characteristics due to their smooth interior surface, allowing for efficient fluid transportation in industrial systems. They also have good resistance to wear and abrasion, ensuring a consistent flow rate over time. Additionally, ductile iron pipes are versatile and can be used in various industrial applications such as water supply, wastewater treatment, industrial processes, and mining operations. They are available in a wide range of sizes to accommodate different requirements and can be easily connected using various jointing methods. Overall, ductile iron pipes offer the reliability, strength, and longevity required for industrial applications, making them a suitable choice for industries where durability and performance are crucial.

Q: Can ductile iron pipe be used for water distribution systems in cold climates?: Yes, ductile iron pipe can be used for water distribution systems in cold climates. Ductile iron has excellent resistance to freezing and can withstand extreme cold temperatures without becoming brittle or cracking, making it a suitable choice for water distribution systems in cold climates.

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