DUCTILE IRON PIPE AND PIPE FITTINGS K7 CLASS DN450

DUCTILE IRON PIPE AND PIPE FITTINGS K7 CLASS DN450

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Loading Port:: Tianjin

Payment Terms:: TT OR LC

Min Order Qty:: 23 pc

Supply Capability:: 3000 pc/month

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· Material : Ductile Cast Iron

· Size Range : DN 80mm to DN 2000mm

· Unit Effective Length : 6m or 5.7m

· Manufacture Standard: ISO 2531:1998/ EN 545:2006/EN 598:2007

· Annual capacity : 200,000 tons

· Coating Exterior: Zinc 130g/m2 according to ISO 8179-1 and bitumen coating 70 microns.

· Cement Interior: Portland Cement/ High Alumina Cement/ Sulphate Resisting Cement Lining according to ISO 4179

· Special requirements on external coating and internal lining can be applied

· We also provide accessories such as SBR/EPDM rubber gaskets, lubricant paste, pipe caps, PE sleeves, etc.

Additional Parts:

Each pipe is strictly inspected according to related standard to ensure permanently high performance.
Easy Installation at site and service free for life
Long Service Lifespan
Quotation will arrive you within 24hours once we get your inquiry.
We guarantee offering you a competitive price.
A copy of original inspection reports of pipes will be offered after shipment.
Photos of loading process will be sent to the customer after shipment effect.
We will follow-up the delivery progress after shipment effect and update to the customer on weekly basis.

Q:Can ductile iron pipes be used for water distribution networks in rural areas?: Yes, ductile iron pipes can be used for water distribution networks in rural areas. Ductile iron pipes are known for their high strength and durability, making them suitable for various applications, including water distribution. They have excellent resistance to external loads and pressure, making them ideal for underground installations. In rural areas where the water distribution network may be subjected to harsh environmental conditions or agricultural activities, ductile iron pipes can withstand external forces and resist corrosion better than other materials. They are also less prone to cracking or leaking, ensuring a reliable water supply for rural communities. Moreover, ductile iron pipes have a long service life, often exceeding 100 years. This makes them a cost-effective choice for rural water distribution networks, as they require minimal maintenance and replacement over time. However, it is important to consider other factors such as the availability of ductile iron pipes in the area, the cost of installation, and the technical expertise required for their installation and maintenance. Additionally, local regulations and standards should be followed to ensure compliance and safety. Overall, ductile iron pipes can be a suitable and reliable option for water distribution networks in rural areas, providing a long-lasting and efficient solution for delivering clean water to communities.

Q:How are ductile iron pipes made?: The manufacturing of ductile iron pipes involves a specific process called centrifugal casting. In this process, molten iron is poured into a rotating mold, typically made of steel. The rotation of the mold creates centrifugal force, which evenly distributes the molten iron, resulting in high-quality pipes. To start the manufacturing process, a mixture of scrap iron, steel, and recycled material is melted at extremely high temperatures in a furnace. Once the molten iron reaches the desired temperature and consistency, it is ready to be cast into pipes. To prevent the molten iron from cooling too quickly, the rotating mold is preheated. This preheating also contributes to achieving a smooth surface finish on the pipes. The molten iron is then poured into the rotating mold through a central sprue. As the mold spins, centrifugal force forces the molten iron against the inner walls of the mold. This rapid solidification results in dense, strong, and corrosion-resistant pipes. The centrifugal force also helps remove impurities or slag from the inner surface of the pipe, further enhancing its quality. Once the casting process is complete, the mold is allowed to cool, and the pipe is removed. The pipes undergo various tests to ensure they meet the required quality standards. These tests include checking dimensions, mechanical properties, and surface finish. After passing the quality tests, ductile iron pipes are typically coated with a protective lining to prevent corrosion and extend their lifespan. The type of lining used, such as cement mortar, epoxy, or polyethylene, depends on the intended application of the pipes. In conclusion, the centrifugal casting process is utilized to manufacture ductile iron pipes. This process ensures the production of high-quality pipes that are strong, corrosion-resistant, and have a smooth surface finish.

Q:Are ductile iron pipes suitable for underground applications?: Indeed, underground applications are well-suited for ductile iron pipes. Renowned for their durability, strength, and resistance to corrosion, these pipes emerge as an excellent option for installations that lie beneath the surface. Their ability to withstand immense loads, ground shifts, and external pressure further solidifies their appropriateness for burial underground. Moreover, given the challenges associated with access and maintenance in underground scenarios, the fact that ductile iron pipes boast a lifespan of over 100 years becomes invaluable. In conclusion, the reliability and suitability of ductile iron pipes for underground applications are underscored by their robustness and longevity.

Q:What are ductile iron pipes?: Ductile iron pipes, possessing high tensile strength and flexibility, are a variant of iron pipes. They are manufactured by treating cast iron with small quantities of magnesium, resulting in a material that surpasses traditional cast iron pipes in terms of strength and resilience. The introduction of magnesium alters the microstructure of the iron, leading to the formation of graphite nodules within the iron, hence the term "ductile iron". This distinctive structure grants ductile iron pipes exceptional properties, enabling them to withstand high pressures and extreme temperatures without cracking or breaking. Consequently, ductile iron pipes are commonly employed in water and wastewater systems, as well as various industrial applications, due to their durability, longevity, and capacity to endure external loads. Moreover, their ease of installation and minimal maintenance requirements have made them a favored choice in the construction industry.

Q:How does ductile iron pipe perform in areas with high ground movement?: Ductile iron pipe performs exceptionally well in areas with high ground movement. Its unique properties and design make it highly resistant to deformation and damage caused by ground shifting, settling, or seismic activities. The ductility of the material allows it to withstand significant stress and strain without fracturing or breaking. Unlike rigid materials such as cast iron or PVC, ductile iron pipe has the ability to flex and absorb ground movement, which prevents catastrophic failures and ensures the integrity of the pipeline system. Additionally, ductile iron pipe is manufactured with a variety of joint configurations that further enhance its performance in areas with high ground movement. Flexible joints, such as restrained joints or mechanical joints, accommodate the movement by allowing limited rotation and translation, minimizing the potential for pipe separation or joint failure. Furthermore, the robust construction of ductile iron pipe, which includes a thick wall thickness and a high tensile strength, provides additional protection against ground movement. This strength helps the pipe withstand external loads and forces induced by the ground, preventing deformation and maintaining its structural integrity. In conclusion, ductile iron pipe is an ideal choice for areas with high ground movement due to its exceptional ductility, joint flexibility, and robust construction. Its ability to absorb ground movement without compromising the pipeline system's functionality or safety makes it a reliable and durable option in such challenging environments.

Q:How do ductile iron pipes compare to PVC pipes in terms of strength?: Ductile iron pipes are generally stronger than PVC pipes in terms of their ability to withstand external loads and pressure. Ductile iron has a higher tensile strength and can handle higher operating pressures, making it suitable for a wider range of applications, including underground and high-pressure systems. PVC pipes, on the other hand, have lower tensile strength and are more prone to cracking or bursting under high pressure or when exposed to extreme temperatures. However, PVC pipes are lighter and easier to handle, making them more convenient for installation and maintenance in certain situations.

Q:What is the expected maintenance for ductile iron pipes?: The expected maintenance for ductile iron pipes typically includes regular inspections for signs of corrosion or damage, cleaning to remove any sediment or debris buildup, and occasional repair or replacement of sections that are worn or compromised.

Q:What is the cost of ductile iron pipe compared to other pipe materials?: The cost of ductile iron pipe compared to other pipe materials can vary depending on various factors such as the size, length, and specific requirements of the project. However, generally speaking, ductile iron pipe tends to be more expensive than some of the alternative pipe materials such as PVC or HDPE (high-density polyethylene) pipes. Ductile iron pipe is known for its exceptional strength and durability, making it suitable for a wide range of applications including water distribution, wastewater systems, and industrial piping. Its robustness and longevity contribute to its higher cost compared to other pipe materials. On the other hand, PVC and HDPE pipes are often more affordable options due to their lower production and material costs. Additionally, these materials are lightweight, easy to install, and resistant to corrosion, which can lead to cost savings during installation and maintenance. It is important to note that while ductile iron pipe may have a higher upfront cost, its superior strength and longevity can result in long-term cost savings by minimizing the need for frequent repairs or replacements. The choice of pipe material should be made considering the specific project requirements, budget constraints, and the anticipated lifespan of the infrastructure.

Q:Can ductile iron pipes be used for bridge piers?: Yes, ductile iron pipes can be used for bridge piers. Ductile iron is a strong and durable material that can withstand heavy loads and provide structural support, making it suitable for bridge construction.

Q:Are ductile iron pipes suitable for oil and gas pipeline applications?: Indeed, oil and gas pipeline applications can benefit greatly from the suitability of ductile iron pipes. With a multitude of properties that make them ideal for such uses, ductile iron pipes are a wise choice. First and foremost, the high tensile strength possessed by ductile iron pipes enables them to effectively handle the immense pressure and stress associated with oil and gas transmission. This ensures their ability to withstand the rigorous conditions and maintain their structural integrity over time. Additionally, ductile iron pipes exhibit exceptional resistance to corrosion. Given that oil and gas pipelines are exposed to various corrosive elements, such as water, chemicals, and salts, ductile iron pipes are equipped with a protective lining, typically composed of cement mortar or polyethylene. This lining effectively combats corrosion and prolongs the lifespan of the pipes. Moreover, ductile iron pipes boast impressive durability and longevity. With a service life typically spanning from 50 to 100 years, depending on specific conditions and maintenance practices, they prove to be a reliable choice for oil and gas pipeline applications. Consequently, the need for frequent replacements is reduced, resulting in minimized downtime. Furthermore, the flexibility inherent in ductile iron pipes allows them to endure ground movement and absorb shocks and vibrations. This flexibility is especially crucial in oil and gas pipeline applications, where the pipes must adapt to ever-changing terrain and environmental conditions. Lastly, ductile iron pipes offer a cost-effective alternative to other commonly used materials in oil and gas pipelines, such as steel. Striking a favorable balance between performance and price, they emerge as a practical choice for pipeline projects of varying scales. In summary, the combination of high tensile strength, corrosion resistance, durability, flexibility, and cost-effectiveness renders ductile iron pipes highly suitable for oil and gas pipeline applications.

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