• Double-layer blown film machine for HDPE and LDPE polyethylene extruder System 1
Double-layer blown film machine for HDPE and LDPE polyethylene extruder

Double-layer blown film machine for HDPE and LDPE polyethylene extruder

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I. Main Technical

A: Extruder unit: total, 2 sets

1.Barrel and Screw

  1. bi-metallic barrel and screw diameter: A45mm, 2 sets.

  2. Screw L/D: 28:1

  3. Structure: dowel and cover mixing

  4. Material: 38CrMoA1A, with bi-metallic to saving the screw wear.

f. Process craft: Forging, quenching and high temperature tempering, nitirding.

2.Max screw speed:100r/min

3.Cooling the barrel on feeding zone.

4.Barrel use stainless steel of heater and 3 cooling blower.

5.Barrel heating zone: 3zone heating.

6.Speed Reduce Gear box:146#, 2set.          

a. Gear material: Alloy and Steel;

b. Main craft: high frequency quenching for gear surface, milling gear machine fine mill the hard gear surface;

c. Reducer box smooth method: enforce the oil loop smooth;

d. Gear box cooling method: enforce water loop cooling the temperature of oil;

7.Extruder main motor

a. Motor, total 2 set, motor power: 15KW×2sets.

b. With YASAKWA inverter, can independent and linkage adjust to the speed.

B: Die head 1 set

1.Basic structure type:AB two-layers co-extrusion helical

2.Die head diameter:80mm,100mm.

3.Heater of die head: Stainless steel mica heater.

4.Material: Alloy and Steel, forging and heat treatment.

5.Die head flowing plate hard chromium and buffing.

C. Double lip air ring, 1 set

a. Blower: High pressure and low noise; blower power: 2.2kw

b. With YASAKWA inverter.

D. Foam stabilizing frame 1 set

E. Take-up unit (Traction device)

1. Upper take-up device, 1 set

2. The second traction, 1 set(with rubber rolls, steel rolls and torque motor control)

3. Plywood device ( Tower),1 set

4.Traction rolls turn on/off type: driving by air cylinder

5.Traction motor:0.75kw,YASAKWA inverter.

F. Winding type: Constant tension control Single winding

1.Winding motor, 0.75kw,1 set, YASAKWA inverter.

2. Max film width: 600mm

3.Max roll diameter on the winding:800mm

G. Electrical equipment

1.Inverter: Yaskawa inverter

2.Temperature control device: RKC temperature control device.

3.A relay, contactor: Schneider / Omron

II. Features

The result is high Speed extrusion, best shearing and mix melting could make the plastic full plasticized. Also enhanced the film’s tension of horizontal and vertical. High output and strength of technology than others, is a really high speed blowing film machine.

1.Screw using the most advanced alloy spray technology, precision machining, hardness, corrosion resistance and better, long life, nitrogen treatment screw life 2 to 3 times.

2 screw length, plasticizing capacity, uniform temperature distribution, automatic temperature control, light blown film performance of uniform products;

3. compact structure, smooth operation, single-arm structure, economical and practical, the traction device integration and can self-tune movements;

4, using advanced inverter technology, energy efficient;

5, curled in various forms, can be arbitrarily chosen; 6, users can configure the rotating head.

III. Optional Equipment

  1. Auto loader

  2. IBC inner cooling fan

  3. Upper rotary

  4. Full auto winding unit

  5. EPC Control device

  6. Quickly manual Net-changing device

  7. Corona treater

IV. Main technical veriable

MODEL

DW-BFM-A+B

SUITABLE MATERIAL

HDPE+LDPE/LDPE+HDPE

FILM WIDTH RANGE (mm)

500-1000

FILM THICKNESS (mm)

0.015-0.06

MAX OUTPUT

100kg/hr

EXTRUDER UNIT

SCREW DIAMETER

45x2

SCREWL/D RATIO

L/D 28/1

SCREW MATERIAL

38CrMoALA

SCREW ROTATION SPEED

25-150r/min

HEATING CAPACITY

20kw

DRIVING MOTOR

40P(A15KW+B15KW)

TEMPERATURE CONTROL

2×6ZONE

BARREL COOLING FAN

1/7HP(180W)×6

DIE UNIT

DIE DIAMETER

A100B150A180

BLOWER

7.5HP(5.5kw)

HEATING CAPACITY

11kw

TEMPERATURE CONTROL

3ZONE

DIE MATERIAL

40Cr

TAKE-UP UNIT

TAKE-UP ROLLER WIDTH

1100mm

EFFECTUAL TAKE-UP

1000mm

TAKE-UP MOTOR

2HP(1.5KW)

TAKE-UP LINE SPEED

60m/min

WINDING UNIT

WINDING ROLLER WIDTH

1100mm

EFFECTUAL WINDING

1000mm

WINDING MOTOR

2HP(1.5KW)

TOTAL HEIGHT

6000mm


Q: Points for attention of vacuum oil filter
Inspection and inspection of vacuum oil filter1.1 check the vacuum filter oil machine electrical equipment (all kinds of meter) should be tested by units of regular inspection and testing, qualified before they can be put into use.1.2 whether the machine is stable or not, test and check, there should be no shaking or vibration.1.3, check the inlet and outlet pipe is installed correctly, the external pipe is firmly installed, hose and metal pipe joints are applied monkey hoop tight, as a way to prevent the pipeline run off measures.
Q: Under what conditions does the air pressure oil filter fail to clean oil?
You can use Baidu's cleansing oil filter, and many of them are introduced
Q: The working principle of centrifugal oil filter
. Model of the power transmission speed of the drum diameter of slag when producing kg/H YTLY50- a 1.5KW belt drive 1800 rpm with 430mm not cover 200 slag YTLY50- B (chrome plated) 1.5KW belt drive 1800 rpm with 430mm not cover 200 slag type YTLY60-a 2.2KW belt start 1800 rpm with 500mm cover slag 300 YTLY60- B (chrome plated) 2.2KW belt drive 1800 rpm with 500mm not cover 300 slag centrifugal oil filter operation steps: pressing hot crude oil into the hot brine 1-1.5% fully stirred, its purpose is the dephosphorization, because phosphorus will have osteoporosis and other diseases of the body, so the content index of first national oil standard is phosphorus limited, H2O. NaCl (saline) and phosphorus P produce chemical reaction to form heavy salt Na2PO5 (sodium phosphate) and H2 (hydrogen) with the increase of fine particles suction make brine Water content becomes heavy;
Q: Hydraulic press to buy automatic integration of good or alone to buy the right?
The split oil filter is an enlarged oil filter, in contrast to an integral oil filter, the split oil filter is faster.In addition, different oil filters are arranged for different press processes and press methods, not only vacuum oil filters.Therefore, stand-alone configuration is better than one configuration.
Q: What should be noticed when using an oil filter?
If you encounter equipment failure, you must first power off, and other machines completely stopped, in the inspection; if you do not understand the structure of the machine and electrical components, it is best not to disassemble, you should call the manufacturer to its home repair.
Q: What is the accuracy of 300*300 oil filter paper for LY-100 plate and frame pressure oil filters?
The filtering accuracy of filter paper is only concerned with the material of filter paper, the production process and the power of fiber weaving of filter paper.
Q: The vane filter and the centrifugal oil filter are good
The principle is not the same, the centrifuge is filtered by centrifugal force, and the relative processing capacity of the same model may be better
Q: Why is the gas filter not clean?
Air pressure filter has been too accurate, not used
Q: Zjcq-4 vacuum oil purifier starts several seconds later, how to deal with unbalanced three-phase current and broken phase?
I can't find out. I'll ask you to buy the oil filter, of course, or let them have a look at the warranty period,
Q: Operating principle and characteristics of electrostatic oil filter
The principle of electrostatic oil filter on the basis of attraction, using the Z potential of oil and water, colloid impurities, mechanical impurities and other impurities particles are different, when the impurity particles with the oil flow to the high pressure electrode plate, which quickly swim towards the opposite electrode direction, and is attached to the filter dirt between the upper electrode plate. At the same time, under the influence of static electricity, the impurity particles attached to the dust filter can also attract other impurity particles like the iron filings in the magnetic field. The separation principle has nothing to do with the size of the pollutant, but is related to the Z potential of the separated object.

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