Making Doorframe Profile Machine Manufacturer

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Loading Port:: Qingdao

Payment Terms:: TT OR LC

Min Order Qty:: 1 set

Supply Capability:: 10 set/month

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Main features and components of the machine

The structure is simple and the appearance of the machine is beautiful because we adopt the shape-steel structure and process as a whole after welding. It has the ability of strong loading and stable operation when running the machine.

All the components of machine are from brand-famous enterprise so that they ensure the machine normal function very effectively.

We adopt the automatic length-fixed forming and cutting to guarantee the length to be precise and the finished product clear without deforming.

It is very easy to install the equipment and suitable for producing in the factory.

he machine has features of low noise and high efficiency.

1- Explanation

C-Z quick interchangeable machine adopts a special structure. The rollers for C & Z are changed very quickly without dismantle any parts. One machine can produce all specifications of C & Z purlins. Crimples are optional to increase rigidity of purlin. And the PLC can control adjust the any size in automatic and all of parts of machine adopt high configure.

Item	Description	Qty
1	Hydraulic de-coiler with hydraulic car in 10 tons weight capacity	1 unit
2	Pre-cutting machine	1 unit
3	Straightening and guide system	1 unit
4	Feeder system	1 unit
5	Hydraulic punching system	3 unit
6	Punching moulds	6 sets
7	Roll forming main machine	1 unit
8	Hydraulic shape-cutting	1 unit
9	Automatic stacker	1unit
10	Control panel with electrical cabinet	1 unit
11	Hydraulic power supply	1 unit

2- Line configuration

3- Main machine specifications

Main dimension:	11000 x XXXX x 1800mm (L x W x H)
Total weight	14000kg
Main motor	22KW Chinese GUOMAO
Feeding, leveling motor power	5.5KW
Hydraulic pressure	15-25MPa
Hydraulic power	7.5KW
Steps of rollers	Feeding & guiding: two sets
	Leveling: one set, seven rollers
	Main forming: 20 steps
	Rectifying: one step
Forming speed	18 m/min (not include the punching and cutting time)
Adjust the size	by PLC
Purlin specifications for C and Z	width: 100-350mm
	height: 40-100mm
	thickness: 2-4mm

4- Used materials for parts and components of machine

Part name	material	Remark
Rollers	GCr15	with black oxide finish, HRC60-62°
all shaft material to be selected with proper chemical properties and	40CR	properly hardened and ground finished
cutting blade	9CrSi	HRC60-62°
all gears material adopt	40CR	HRC50-52°
guard and leveling roller:	Cr12	with black oxide finish, HRC60-62°
Material of stand	Steel	Cast Alloy steel
Components of machine
all adjusting screws and long shaft should be supported properly, and adjust size shaft adopt Ball Screw design,			According to following important note
Machine driving			by gear box, double line
All hydraulic components including, pumps, hydro-pumps- solenoid valves, pressure valves	Italian made		ATOS brand
all bearings should be	Sweden made		SKF
punching and cutting all adopt	China made		Double spirit cylinders
PLC, Touch Screen, Transducer, Encoders	German made		Siemens
All components of electric cabinet, micro switches, proximity switches	China made		Siemens
All ball-screw and leaner bearings	Taiwan made		AHK brand
All bolts	China made		8.8 or higher
All nuts	China made		8 or higher
Gear box and electro-motors	China made		Best brand of China

Note1: this machine will be special designed and manufactured for the 2-4mm thickness of C& Z, therefore all the main body and parts should be adopted to 4mm thickness of work-piece also all welded parts should be tempered in order of tensile reduction

Note 2: appearance of machine from welding and painting view should looks beautiful

5- Hydraulic de-coiler with coil car

Main motor power	5.5kw
Material of shaft	GCr 45 steel
Transmission drive	1.2 inch chains
Diameter of shaft	130mm
Hydraulic motor	3kw
Type of hydraulic pump	CB-E310 Yuci brand

Making Doorframe Profile Machine Manufacturer

Q: What is the roll forming machine?: The elliptical rolling machine is composed of a rolling device, a rolling pan, a transmission and a brake device, a base, a spindle assembly, a die seat elliptical movement device, a rolling head seat, an electric motor and an electrical control system