• Hot- rolled wire rod System 1
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Hot- rolled wire rod

Hot- rolled wire rod

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Wire is 5-22 mm diameter hot rolled round steel, or rather the cross section of special-shaped steel. Due to the delivery of the goods in the form of wire rod, so it is also known as wire rod. Wire cross-section circumference is small, common specifications for 5-13 mm diameter. According to the different can be divided into the high speed wire rod mill (line) and ordinary wire line (at) two kinds.

classification

Generally made from ordinary carbon steel and high quality carbon steel wire rod. According to the directory and USES different steel distribution, mild steel wire including ordinary hot rolled plate, the high quality carbon steel wire rod, carbon electrode wire rod, conditioning threaded rod, wire rope with wire rod, piano wire with wire rod and stainless steel wire rod, etc.

1. Ordinary low carbon steel hot rolled plate (GB701-65), normal low carbon steel hot rolled plate by low carbon ordinary carbon structural steel or the carbon structural steel rolling of low yield point, is dosage the biggest, the most widely used in varieties of wire rod, also known as the cord.

Main use: general line is mainly used in construction of reinforced concrete structure for reinforcement, can also be made steel wire, cold drawn to pull for strapping, etc.

2. Ordinary no twist accused of cold, hot rolled low carbon steel wire rod (ZBH4403-88), no twist accused of cold, hot-rolled wire rod by no twist to control cooling after rolling in high speed wire-rod mill, material is the same as the general line, but no twist accused of cold, hot-rolled wire rod with high dimensional accuracy, good surface quality and higher mechanical properties, etc.

Main application: no twist accuracy of cold, hot-rolled wire rod size control points A, B, C level 3. A, B, C level precision is applicable to drawing, construction, packaging and electrode and other purposes, B, C level accuracy is suitable for processing into bolts, screws and nuts, etc.

3. Quality carbon steel wire rod (GB4354-84), high quality carbon steel wire rod is made of high quality carbon structural steel rolling. Is one dosage larger varieties of wire rod variety.

Main application: high quality carbon steel wire rod is mainly used for processing and manufacturing carbon spring steel wire, oil quenching tempering carbon spring steel wire, prestressed steel wire, high strength and high quality carbon structural steel wire, galvanized steel wire, galvanized wire rope, etc.

4. Quality carbon steel no twist accused of cold, hot-rolled wire rod (ZBH44002-88), no twist accused of cold, hot-rolled wire rod quality carbon steel by the high-speed wire mill rolling with no twist, disposed of by controlled cooling after rolling. Compared with the high quality carbon steel wire rod, high dimensional accuracy, good surface quality, have higher mechanical properties.

Main USES: the main purpose is the same as the high quality carbon steel wire rod. Often used in the manufacture of carbon spring steel wire, oil quenching tempering carbon spring steel wire, prestressed steel wire, high quality carbon structural steel wire, galvanized steel wire, etc.

5. Wire rope with wire rod (YB349-64), wire rope with wire rod is one of the high quality carbon structural steel hot rolled plate.

Main application: wire rope with wire rod available 35 and 40, 45, 55, 60, 65, 70, 75, 80 and 85 steel grade high quality carbon structural steel manufacture. Chemical composition meet GB699 (high quality carbon structural steel technical conditions).

6. Wire rope with no twist accused of cold, hot-rolled wire rod (ZBH44004-88), wire rope with no twist charged with hot and cold rolled plate and with high quality carbon structural steel, in the absence of torsion wire mill rolling, controlled cooling after rolling. This rolling of wire rod, high dimensional accuracy, good surface quality, superior mechanical properties.

Main application: mainly used for drawing steel and steel strand steel wire rope.

7. Carbon electrode steel wire rod (GB3429-82), carbon electrode made by high quality carbon structural steel hot rolled low carbon steel rod.

Main application: mainly used in the manufacture of manual arc welding welding core.

8. No twist accused of cold, hot rolled carbon electrode steel wire rod (ZBH44005-88), no twist accused of cold, hot rolled carbon electrode steel wire rod is rolling on blockade twist wire mill, and made controlled cooling after rolling. Its high dimensional accuracy, good surface quality, superior performance, is a kind of high quality welding rod steel wire rod.

Main application: mainly used in the manufacture of a coated electrode steel reinforced carbon steel hot rolled plate.

9. Alloy structural steel hot-rolled wire rod (GB3077-82), alloy structural steel hot-rolled wire rod by alloy structural steel rolling material. Alloy structural steel with a total of 26 steel group, the 78 steel grades. Each manufacturer according to buyer's requirements and different USES to choose brand for production.

Main use: alloy hot rolled wire rod structure is mainly used for drawing wire, metal products and components.

10. Carbon tool steel hot-rolled wire rod (GB1298-86), carbon tool steel by high quality or high quality high carbon steel rolling. Processing performance and wear-resisting performance is good, the price is cheap.

Main USES: mainly used in drawn steel ratio and making tools, etc.

11. Alloy tool steel hot-rolled wire rod (GB1299-77)

Alloy tool steels is in chrome is joined on the matrix carbon tool steel, tungsten, molybdenum, vanadium, silicon, manganese, nickel and cobalt alloy elements and tempered steel. Compared with the carbon tool steel. It has good hardenability, small heat cracking tendency, the characteristics of high wear resistance and heat resistance. Alloy tool steel hot-rolled wire rod by 33 five steel group steel grade of alloy tool steel material and rolled. Respectively by the dalian steel, benxi steel mills and steel mills and other unit production in shaanxi province.

Main use: is suitable for measuring tool, cutting tool and cold and hot die, shock resistant, etc.

12. Spring steel hot-rolled wire rod (GB1222-84)

Spring steel is used in the manufacture of springs or other steel grade of elastic element. Springs and elastic element mainly USES the elastic degeneration absorb and store energy, alleviate vibration, shock, or make parts to complete some action for the purpose. Since it is in shock, vibration or even under the working conditions of periodic alternating stress for a long time, so the spring steel with high yield strength, especially must have higher showed (the ratio of yield strength to tensile strength) and fatigue strength of high elastic, high resistance to high temperature and corrosion resistant performance. The surface of spring steel shall also have the good quality.

Spring steel with carbon spring steel and alloy spring steel, a total of 17 brands.

Main use: spring steel hot-rolled wire rod is mainly used in the production of various USES of helical spring.

13. Ball bearing steel hot-rolled wire rod (YB9-68), referred to as "bearing steel, ball bearing steel is used in the manufacture of various types of rolling bearing ring (sleeve) and steel rolling body (the ball). Due to the particularity of its USES for bearing steel has high and even hardness and wear resistance, high elasticity and fatigue strength. Enough toughness and hardenability, at the same time in the atmospheric environment or lubricant has certain corrosion resistant ability. Some special use of the rolling bearing also require high temperature resistance, corrosion resistance, nonmagnetic, ultra-low temperature, high precision, long life and other performance. So the choice of bearing steel and steel than ordinary steel strict quality.

Bearing steel is usually refers to the high carbon chromium steel, there are also carburizing bearing steel, high carbon chromium stainless bearing steel. Commonly used in rolling bearing steel hot-rolled wire rod steel grade five.

Main use: ball bearing steel hot-rolled wire rod is mainly used in the manufacture of bearing steel ball (ball), etc.

14. Stainless steel wire rod (GB4356-84), stainless steel wire rod was organized by a variety of brand different size of stainless steel hot rolling.

Main use: stainless steel wire rod is mainly used in the manufacture of stainless steel wire, stainless spring steel wire, stainless wire upsetting and stainless steel wire. According to the main industrial USES for to distinguish, stainless steel wire rod are stainless steel and stainless acid-resistant steel wire rod.

15. Welding of stainless steel wire rod (GB4241-84), welding of stainless steel wire rod and stainless steel wire rod is different in chemical composition. In order to guarantee its excellent welding performance, improve the quality of weld, welding of stainless steel wire rod in composition marked characteristics are low carbon, phosphorus, sulfur, less toxic impurities, such as nickel, chromium content is higher.

Main application: mainly used in the manufacture of welding electrode wire and steel core.

The production process

The editor


Commonly used wire line production.

A, through the step by step the billet heating furnace heated to above 1100 degrees Celsius;

Two, heating the billet, after high pressure water descaling;

Three, into the roughing mill rolling, roughing mill for the strip plant;

Four, after roughing rolled piece into the water for cooling, in order to control its internal microstructure;

Five, leave water cooling period after entering the mill and finishing mill for further rolling;

Sixth, after finishing the shape of rolled piece formed by spinning machine spit out volume;

Seven, volume of wire forward cooled in the air cooling section;

Eight, at the end of the air cooling section, wire rod by coil unit into drum shape;

After nine, with drum shape of baling wire into the baling machine;

Ten, into the shipping department.


Q:What are the common applications of high-strength steel wire rod?
High-strength steel wire rods are commonly used in a variety of applications, including construction, automotive, aerospace, and manufacturing industries. They are often used for reinforcement in concrete structures, such as bridges and buildings, due to their superior strength and durability. In the automotive industry, high-strength steel wire rods are utilized for the production of suspension systems, seat frames, and safety components. They are also essential in the aerospace sector for manufacturing aircraft components and engines. Additionally, high-strength steel wire rods find applications in manufacturing processes, such as wire mesh, springs, and cables, due to their ability to withstand high stress and resist deformation.
Q:What are the different types of wire drawing processes used for steel wire rod?
There are several types of wire drawing processes used for steel wire rod, including single block, multi-block, and continuous wire drawing. In the single block wire drawing process, the wire rod is passed through a single die to reduce its diameter. In the multi-block wire drawing process, multiple dies are used in sequence to further reduce the wire diameter. Continuous wire drawing involves passing the wire rod through a series of dies in a continuous manner to achieve the desired diameter. Each of these processes offers different benefits and is used based on the specific requirements of the steel wire rod.
Q:How is steel wire rod used in the manufacturing of electrical conductors?
Steel wire rod is used in the manufacturing of electrical conductors as it serves as the core material for conducting electricity. The rod is typically drawn into thinner wire strands, which are then coated with materials like aluminum or copper to enhance conductivity. These wire strands are then used to create cables, wires, and other electrical components that are essential for transmitting and distributing electricity in various applications, such as power transmission lines, electrical appliances, and automotive wiring systems.
Q:How are steel wire rods used in the production of screws and bolts for construction projects?
Steel wire rods are an essential component in the production of screws and bolts for construction projects. These wire rods are typically made from carbon steel, which offers excellent strength and durability. To start the manufacturing process, the steel wire rods are first thoroughly cleaned and then heated to high temperatures, which makes them malleable and easier to work with. Once heated, the wire rods are passed through a series of dies, which gradually shape them into the desired form. This shaping process is known as cold heading. During cold heading, the wire rods are transformed into the basic shape of a screw or bolt. The dies used in this process are designed to create the threading and other specific features required for the intended application. This ensures that the finished product has the necessary functionality and can securely fasten different components together. After cold heading, the screws and bolts are usually heat-treated to enhance their mechanical properties. This heat treatment strengthens the steel and improves its resistance to wear, corrosion, and other external forces. Once heat-treated, the screws and bolts are typically coated with a protective layer, such as zinc or other plating, to provide additional durability and prevent rusting. The steel wire rods used in the production of screws and bolts for construction projects provide several advantages. Firstly, steel is a strong and sturdy material, making the resulting products reliable and capable of withstanding heavy loads and vibrations. Additionally, steel is readily available and cost-effective, making it a popular choice for construction fasteners. In conclusion, steel wire rods play a vital role in the production of screws and bolts for construction projects. Through a series of processes like cold heading, heat treatment, and coatings, these wire rods are transformed into high-quality fasteners that provide strength and durability to various construction applications.
Q:How is steel wire rod used in the production of reinforcing bars?
Steel wire rod is used in the production of reinforcing bars by being heated and stretched to the desired diameter and length. It is then coiled and cut into specific lengths to be used as reinforcement in concrete structures. The reinforcing bars provide additional strength and support to the concrete, improving its load-bearing capacity and durability.
Q:What are the different types of steel wire rod packaging options after wire drawing?
Steel wire rods have various packaging options available after wire drawing. These options aim to safeguard the wire rods during storage, transportation, and handling. The packaging options for steel wire rods include the following: 1. Coils: Coils are a commonly used packaging option for steel wire rods. They involve winding the wire around a cylindrical core to create a compact and secure package. Coils are easy to handle, stack, and transport, and are available in different sizes to accommodate different wire rod weights. 2. Spools: Spools are another popular packaging choice, particularly for smaller diameter wire rods. The wire is wound around a spool, providing a well-organized and controlled arrangement. Industries that prioritize precision and ease of use, such as electrical and electronics industries, often opt for spools. 3. Straight bars: Occasionally, larger diameter and length wire rods are packaged as straight bars. This option is suitable for wire rods that will undergo further processing or need to be cut into specific lengths for particular applications. 4. Bundles: Bundles are created by tying together multiple wire rods using straps or wires. This packaging option is commonly used for longer wire rods that cannot be coiled or spooled. Bundles offer stability and protection during transportation and storage. 5. Pallets: Pallets are used for bulk quantities of wire rods. The wire rods are stacked and secured on wooden or plastic pallets, ensuring easy handling and efficient storage. Pallets are ideal for larger wire rod shipments and enable convenient movement using forklifts or pallet jacks. 6. Containers: Containers are employed for international shipments or long-distance transportation of steel wire rods. They provide a secure and protected environment, shielding the wire rods from moisture, dust, and other external factors during transit. Choosing the appropriate packaging option is crucial, taking into account the size, weight, and specific requirements of the steel wire rods. Proper packaging guarantees the integrity and quality of the wire rods, reducing the risk of damage and facilitating efficient handling and transportation.
Q:How is steel wire rod classified based on its chemical composition?
Steel wire rod is classified based on its chemical composition into different grades or types. The classification is primarily determined by the levels of carbon and alloying elements present in the steel. Low carbon steel wire rod, also known as mild steel, typically contains a carbon content ranging from 0.05% to 0.25%. This type of steel is often used for general-purpose applications such as construction, automotive, and machinery. Medium carbon steel wire rod contains a higher carbon content, usually between 0.25% and 0.60%. This grade of steel offers increased strength and hardness, making it suitable for applications that require higher tensile strength, such as springs, wires, and cables. High carbon steel wire rod contains a carbon content of over 0.60%. This grade of steel is known for its exceptional strength and hardness. It is commonly used in the manufacturing of high-strength wires, guitar strings, and cutting tools. Alloy steel wire rod is composed of multiple alloying elements such as chromium, nickel, manganese, or molybdenum, in addition to carbon. These alloying elements enhance specific properties of the steel, such as corrosion resistance, heat resistance, or wear resistance. Alloy steel wire rod is often used in specialized applications such as automotive components, fasteners, and machinery parts. In summary, steel wire rod is classified based on its chemical composition, with varying carbon and alloying element levels determining its specific grade or type. This classification helps in selecting the appropriate steel wire rod for specific applications based on the desired mechanical properties and performance requirements.
Q:How is steel wire rod used in the manufacturing of wire forms for playground equipment?
Steel wire rod is an essential component in the manufacturing process of wire forms for playground equipment. The wire rod is typically made from high-quality steel and is available in various diameters to suit different requirements. To create wire forms for playground equipment, the steel wire rod goes through a series of manufacturing steps. First, it is fed into a machine that cleans and removes any impurities from the surface. This ensures that the wire is clean and ready for further processing. Next, the wire rod is passed through a drawing machine, which reduces its diameter to the desired size. This process involves pulling the wire rod through a series of dies, gradually decreasing its diameter and increasing its length. This drawing process not only shapes the wire but also improves its strength and durability. After the wire has been drawn to the desired diameter, it is then annealed to relieve any internal stress and enhance its malleability. This makes it easier to bend and shape the wire into the desired forms for playground equipment. Once the wire has been annealed, it is ready for the forming process. During this stage, the wire is bent, twisted, and shaped using specialized machines and tools. These wire forms can include various components such as hooks, loops, spirals, and curves, depending on the specific design requirements of the playground equipment. The formed wire is then subjected to a heat treatment process known as quenching and tempering. This process further enhances the wire's strength and durability, making it capable of withstanding the rigors of playground use. Finally, the wire forms are coated with a protective finish to prevent corrosion and improve their lifespan. This coating can be a variety of materials, such as galvanization or powder coating, depending on the specific requirements of the playground equipment. Overall, steel wire rod is an integral part of the manufacturing process for wire forms used in playground equipment. Its strength, durability, and malleability make it an ideal material for creating safe and reliable wire forms that can withstand the demands of playground use.
Q:What are the different types of steel wire rod coatings available?
There are several types of steel wire rod coatings available, including galvanized coating, zinc-aluminum coating, and epoxy coating.
Q:How are steel wire rods used in the production of wire cables for transmitting signals?
Steel wire rods are used in the production of wire cables for transmitting signals as they provide strength and durability to the cables. These rods are typically drawn through a series of dies to reduce their diameter and increase their length, resulting in a wire with high tensile strength and flexibility. This wire is then twisted or braided together to form the cable, which can effectively transmit signals due to the conductivity of steel.

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