• Steel Wire Rod 6.5mm System 1
Steel Wire Rod 6.5mm

Steel Wire Rod 6.5mm

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Specifications of Steel Wire Rod in Coil:

Steel Grade: Q195/235, SAE1006-1018B   Standard: ASTM, GB

Diameter: 6.5mm

Type: Drawn Wire    Alloy or Not: Alloy    Brand Name: HSKY

Technique: Hot Rolled    Place of Origin: China Mainland

Chemical Composition:(Please kindly find our chemistry of our material based on SAE1006B and SAE1008B as below for your information)

Grade

Chemical Composition (%)

C

Mn

S

P

Si

B

SAE1006B

0.03~O.07

0.32max

0.045max

0.040max

0.30max

0.0008min

Mechanical properties

Yield strength(N/mm2)

Tensile strength(N/mm2)

Elongation (%)

250-280

350-380

≥32

Grade

Chemical Composition (%)

C

Mn

S

P

Si

B

SAE1008B

0.10max

0.3~0.50

0.050max

0.040 max

0.15max

0.0008 min

Mechanical properties

Yield strength(N/mm2)

Tensile strength(N/mm2)

Elongation (%)

≥195

315-430

≥30

Q: What are the different types of steel wire rod coatings used for enhanced wear resistance?
To enhance wear resistance, steel wire rods commonly utilize different types of coatings. These coatings are applied to the surface of the wire rod, providing a protective layer that improves durability and longevity. One method for enhancing wear resistance is through the use of zinc coatings. Known as galvanizing, this process involves immersing the steel wire rod in molten zinc. As a result, a layer of zinc forms on the wire's surface, acting as a barrier against corrosion and wear. Zinc coatings are often used in environments with harsh conditions or high levels of moisture. Another approach to wear resistance is the application of polymer coatings. Typically, these coatings are a thin layer placed on the surface of the steel wire rod. They create a protective barrier against abrasion, chemicals, and other forms of wear. Polymer coatings can be customized to possess specific properties, such as resistance to high temperatures, low friction, or specific chemicals. Consequently, they are suitable for a wide range of applications. Additionally, ceramic coatings are employed to enhance wear resistance in steel wire rods. The application of ceramic coatings is typically achieved through a chemical or physical vapor deposition process. These coatings create a thin layer of ceramic material on the wire rod's surface, offering excellent resistance to wear, corrosion, and high temperatures. Ceramic coatings are commonly used in scenarios involving extreme conditions or high levels of friction. In conclusion, there are several types of steel wire rod coatings used to enhance wear resistance. Zinc coatings provide protection against corrosion, polymer coatings offer resistance to abrasion and chemicals, and ceramic coatings excel in resistance to wear, corrosion, and high temperatures. The choice of coating depends on the specific application and the desired level of wear resistance required.
Q: What are the different toughness testing methods for steel wire rod?
There are several different toughness testing methods for steel wire rods. Some of the commonly used methods include Charpy impact test, notch tensile test, and fracture toughness test. These tests help assess the resistance of the steel wire rod to fractures or cracks under different conditions, ultimately determining its toughness and suitability for various applications.
Q: How does the tensile strength of steel wire rod vary with different wire drawing processes?
The tensile strength of steel wire rod can vary significantly depending on the specific wire drawing process used. Wire drawing is a metalworking process that involves reducing the diameter of a wire by pulling it through a series of dies. Different wire drawing processes, such as cold drawing, hot drawing, and intermediate drawing, can have different effects on the tensile strength of the steel wire rod. During cold drawing, the steel wire rod is pulled through a die at room temperature. This process can increase the tensile strength of the wire rod significantly. Cold drawing aligns the metal's crystalline structure, which results in increased strength and hardness of the wire. The wire is also likely to have a smooth and uniform surface finish due to the cold drawing process. Hot drawing, on the other hand, involves pulling the steel wire rod through a die at elevated temperatures. This process can also increase the tensile strength of the wire rod, but to a lesser extent compared to cold drawing. Hot drawing allows for greater plastic deformation of the steel, resulting in improved ductility and reduced brittleness. The wire produced through hot drawing may have a rougher surface finish due to the higher temperatures involved. Intermediate drawing is a combination of both cold and hot drawing processes. In this process, the steel wire rod is initially subjected to hot drawing and then cold drawing. This combination allows for greater control over the mechanical properties of the wire, including tensile strength. Intermediate drawing can result in a wire with improved strength and ductility, as the hot drawing process improves plastic deformation and the cold drawing process aligns the crystalline structure. In summary, the tensile strength of steel wire rod can vary with different wire drawing processes. Cold drawing generally results in the highest increase in tensile strength due to the alignment of the crystalline structure. Hot drawing and intermediate drawing processes also increase strength but to a lesser extent, while providing other benefits such as improved ductility and reduced brittleness. The specific wire drawing process chosen depends on the desired mechanical properties and surface finish of the wire.
Q: What are the common production processes for phosphorus-coated steel wire rod?
The common production processes for phosphorus-coated steel wire rod typically include wire drawing, annealing, coating application, and curing.
Q: How is steel wire rod used in the manufacturing of wire for oil and gas pipelines?
Steel wire rod is a crucial component in the manufacturing process of wire used for oil and gas pipelines. It serves as the primary raw material for wire production due to its strength, durability, and ability to withstand extreme conditions. The manufacturing process starts with the selection of high-quality steel wire rod, which typically consists of low carbon steel or alloy steel. This raw material is carefully chosen to meet specific requirements such as strength, corrosion resistance, and flexibility. The steel wire rod is then subjected to a series of manufacturing processes, including cleaning, descaling, and surface preparation. These steps ensure that any impurities or contaminants are removed, resulting in a clean and uniform surface. Next, the steel wire rod is heated to a specific temperature and passed through a series of dies to reduce its diameter. This process is known as drawing and is repeated several times until the desired wire diameter is achieved. The drawing process also imparts the wire with increased strength and improved mechanical properties. After drawing, the wire is annealed to relieve internal stresses and enhance its ductility. This step involves heating the wire to a specific temperature and then cooling it slowly, resulting in a more flexible and workable material. Once the wire is annealed, it undergoes another cleaning process to remove any residue or impurities that may have accumulated during manufacturing. The wire is then coated with a protective layer to enhance its corrosion resistance, typically through processes such as galvanization or polymer coating. Finally, the wire is spooled onto large reels, ready for further processing or direct use in the manufacturing of oil and gas pipelines. The wire is carefully inspected for quality, ensuring that it meets the required specifications and standards for use in these critical applications. In the manufacturing of oil and gas pipelines, the wire produced from steel wire rod plays a vital role. It is used in various applications such as reinforcement, binding, or as a structural component. The high strength and durability of the wire ensure that the pipelines can withstand the harsh operating conditions, including high pressure, extreme temperatures, and corrosive environments. Overall, steel wire rod serves as the foundation for the manufacturing of wire used in oil and gas pipelines. Its properties of strength, durability, and ability to withstand harsh conditions make it an essential material for ensuring the reliability and longevity of these critical infrastructure components.
Q: What are the different surface defects that can impact the weldability of steel wire rod?
There are several surface defects that can impact the weldability of steel wire rod. Some common ones include mill scale, rust, oil, and dirt. Mill scale refers to the thin layer of iron oxide that forms on the surface of the steel during the manufacturing process. Rust is another surface defect that occurs when the steel is exposed to moisture, leading to the formation of iron oxide. Oil and dirt can also negatively impact weldability by creating a barrier between the steel and the welding electrode, resulting in poor fusion and weak welds.
Q: What are the strength requirements for steel wire rod used in suspension bridge wire strands?
The strength requirements for steel wire rod used in suspension bridge wire strands can vary depending on several factors. Generally, the wire rod must possess high tensile strength to withstand the immense loads and stresses that suspension bridges are subjected to. The wire rod must have a minimum yield strength and ultimate tensile strength that meets or exceeds the design requirements for the suspension bridge. The yield strength refers to the amount of stress that the wire rod can withstand before it begins to deform permanently, while the ultimate tensile strength indicates the maximum stress the wire rod can endure before it breaks. In addition to high strength, the wire rod must also exhibit good ductility and toughness. Ductility refers to the ability of the material to deform without fracturing, while toughness is its ability to absorb energy without fracturing. These properties are crucial for structural integrity as they allow the wire strand to flex and absorb dynamic loads, such as wind or vehicle vibrations, without failure. Furthermore, the wire rod should have excellent corrosion resistance to ensure the longevity and durability of the suspension bridge. Corrosion can weaken the wire strands over time, compromising the structural integrity of the bridge. Therefore, the wire rod must possess a protective coating or be made from corrosion-resistant alloys to withstand exposure to environmental factors such as moisture, saltwater, and pollutants. Finally, the dimensional requirements of the wire rod, including its diameter and surface finish, must also meet the specifications of the suspension bridge design. These dimensions are crucial for maintaining the desired strength and performance characteristics of the wire strands. In summary, the strength requirements for steel wire rod used in suspension bridge wire strands include high tensile strength, good ductility, toughness, corrosion resistance, and adherence to dimensional specifications. Meeting these requirements ensures the wire strands can withstand the significant loads and environmental conditions experienced by suspension bridges, ensuring their structural integrity and safety.
Q: How is steel wire rod used in the manufacturing of wire mesh trays?
Steel wire rod is used in the manufacturing of wire mesh trays as it serves as the primary raw material for the production of the wire mesh. The steel wire rod is first drawn into a thin, continuous wire, which is then woven or welded to create the mesh structure of the trays. This process ensures that the wire mesh trays have a strong and durable construction, making them suitable for various applications such as organizing cables, supporting electrical components, or even acting as a base for concrete reinforcement.
Q: What are the common applications of bright steel wire rod?
Bright steel wire rods are commonly used in a variety of applications such as manufacturing nails, screws, wire mesh, springs, and other small metal components. They are also utilized in the construction industry for reinforcing concrete structures and in the automotive industry for making parts like cables and springs. Additionally, bright steel wire rods find application in the production of electrical wires, fencing, and various other industrial and household products.
Q: How is steel wire rod used in the manufacturing of wire for suspension systems in planes?
The production of wire for suspension systems in planes relies heavily on steel wire rod. This essential component is typically made from high-quality steel, which boasts impressive strength, durability, and flexibility. To ensure optimum quality, the manufacturing process begins with careful selection and inspection of the steel wire rod. It then goes through a series of treatments, including cleaning, surface treatment, and heat treatment, to enhance its properties for suspension systems. Once the steel wire rod is prepared, it undergoes further processing to create wire suitable for suspension systems. This involves drawing the wire rod through a sequence of dies, reducing its diameter and increasing its length. Known as wire drawing, this process refines the steel wire and enhances its mechanical properties. The resulting wire is subjected to a range of tests, such as tensile strength and fatigue tests, to ensure compliance with strict safety standards for suspension systems in planes. These tests validate the wire's ability to withstand the extreme forces and vibrations experienced during flight. After successfully passing the tests, the wire undergoes additional processing to meet specific requirements for suspension systems. It may undergo treatments like galvanizing or coating to enhance corrosion resistance and overall performance. Ultimately, the manufactured wire is ready for integration into plane suspension systems. It plays a vital role in providing support, stability, and flexibility to these systems. The steel wire enables the suspension system to effectively absorb shocks and vibrations during takeoff, landing, and turbulence, ensuring the safety and comfort of passengers and crew. In conclusion, the outstanding strength, durability, and flexibility of steel wire rod make it a crucial component in the manufacturing of wire for plane suspension systems. Through a series of processes, the wire is refined and subjected to rigorous testing before being incorporated into suspension systems, contributing to safe and comfortable flights.

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