• H.F pipe line 114 Pipe Mill System 1
  • H.F pipe line 114 Pipe Mill System 2
  • H.F pipe line 114 Pipe Mill System 3
H.F pipe line 114 Pipe Mill

H.F pipe line 114 Pipe Mill

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[Product introduction]

General Description
  • Material to be processed:Carbon Steel, Cold  Hot Rolled pre slit strip coils of weld able grade with max. 0.2% carbon

  • Type of Production: * Round Tubes*Squar *Square and Rectangular Hollow Sections

  • Round Tube Outside Diameter: Min 22  Max 114mm

  • Square Hollow Section: Min25x 25  Max 90 x 90 mm

  • Rectangular Hollow Section: Min 25 x40  Max 80x 120 mm

  • Tube Thickness: Min 1.2  Max 4.5 mm

  • Forming Line Speed: Max 60m/min (Square and Rectangular Hollow Shapes are produced at lower speeds depending on side to wall thickness ratio)

  • Tube Cut Length: Min 4 Max 12 meter

  • Length Accuracy: ± 3mm

  • Main Drive Motor: DC 90kW×2


Line Composion
  • Double Mandrel Uncoiler.

  • Shear and TIG Welder.

  • Horizontal Strip Accumulator.

  • Forming, Welding, Cooling and Sizing Section.

  • Computer Flying Saw Cut-Off.

  • Straightener

  • End Milling and Chamfering Machine

  • Baling Press

  • Driven Roller Run Out Table, Inspection table & Collectors.

  • Solid State H.F. Induction Welder: 300 kW, Solid State(400kW,Vaccum Tube Type) Type

  • Rolls: Rolls are manufactured out of AISI D3 D2 E52100

  • Electrical Panels


Q: A roll forming machine, rolling out of the length is always not up to a fixed size, not too small, that is, more than that, what is the cause?
Maybe there is something wrong with that roller. It rolls out of the wrong angle and the size will be out of order.
Q: What is rolling forming processing?
Ironing the surface of the workpiece with a raised micro wave crest to fill the concave micro troughs, thus changing the distribution of the peaks on the surface, and obtaining smaller surface roughness values.
Q: Improvement in rolling forming process
The rolling will produce a hardening layer on the surface of the workpiece. This layer has obvious delamination phenomenon with the internal material, which is easy to cause the surface layer to fall off;
Q: Introduction of roll forming process
With the progress of technology and the development of production, more and more attention has been paid to the roll forming process.
Q: What kind of material and what heat treatment are used for pressing roller (molding, feeding, cutting force, heavy load, heavy load) of sheet steel rolling machine?
Use 40Cr or 20Cr, Cr12.Cr12MoV, quenching and tempering treatment, think of hardness, high point, carburizing, nitriding, and consider adding lubrication device to extend its service life
Q: What is the surface rolling forming machine process?
Different from cutting, mirror rolling is a kind of plastic processing. Not only is the rolling workpiece surface roughness moment can reach Ry0.1-0.8 m, and the wear resistance of the surface hardening process has been improved at the same time fatigue strength also increased 30% advantages in cutting can not get.
Q: Process mould for rolling forming process
A movable wire plate, made of the same fixed wire plate, for relative reciprocating motion. Roll forming is the design of different structures on the plate rolling on the workpiece. Roll out all kinds of thread, convex ring, knurling, end chamfering, groove with different width and thickness as well as other required shapes.
Q: Material and equipment for roll forming process
The most common type of roll forming is reciprocating flat wire twisting machine. Therefore, for the manufacturers of cold heading machines and screw rolling mills, the design of rolling dies is only a matter of design.

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