• CFOE mill roll forming line System 1
  • CFOE mill roll forming line System 2
  • CFOE mill roll forming line System 3
CFOE mill roll forming line

CFOE mill roll forming line

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Φ219 Φ711 CFOE mill is the newest product in our company, which adoptsCFOE patent technology from our company. CFOE means continuous flexible formingand straight seam submerged arc welded pipe. There are special advantages inthe mill. The mill is continuous production, which is no need to change therollers in rough-forming section when the specification needs to be changed.Compared with ERW, the quality and energy consumption of CFOE is easier to becontrolled, and is welded better and low consumption.


The welding seam of CFOEovercomes the shortages of long welding seam and difficult inspection on spiralwelding seam after inbuilt. Compared with UOE and JCOE, the investment cost andproduction cost are low. The quality of CFOE welding seam is the best in allwelding seam technology. CFOE is the most reliable, and there is no circularinterface welding seam on the pipe, which is easy to weld, inspect, maintainand repair. The pipe produced by the mill just covers most pipes which are currentlyused by oil, gas casing. The mill also has a good market prospect. Annualproduction capacity is 50,000-100,000 tons.


If there are smalldifferences between CFOE cost and spiral welded pipe cost, nobody will buyspiral welded pipe on high grade pipeline. CFOE welded pipe will replace fullyspiral welded pipe in high grade pipeline, and have a good market prospect.


CFOE can be the complementmill for the JCOE mill. Because it is hard and uneconomical for UOE and JCOE toproduce the pipes within the diameter range of Φ219Φ711. There are outstanding advantages such as less productioncost and high production capacity. Due to low production capacity and over highprice of JCOE mill, which create the serious competition problem, it can makeup middle and large diameter in JCOE.



Specifications

For production of steel tube, pipe in round, square.
1. Pipe O.D.: 8~273mm
2. Wall thickness: 0.3~12mm
3. Speed: 0~90m/min


Tube mill:

Main function:

Tube mill are designed to produce round tubes with Diameter 7mm~273mm and shaped tube(square & rectangular), the tube mainly applied in manufacturing middle-pressure fluid tubes, boiler tubes, gas pipes, galvanize pipes, transformer tubes, mechanical parts, frame tubes, fitness equipment pipes, furniture tubes, decoration tubes, etc..

Basic configuration:

Double-heads uncoiler→Shearing machine & Butt welding machine→Vertical cage→Forming machine→High frequency induction welder→De-burr frame(Outside) →Seam grind unit→Cooling trough→Sizing mill→Turkey head & Straightening→CNC flying saw→Run-out table.



Q: A roll forming machine, rolling out of the length is always not up to a fixed size, not too small, that is, more than that, what is the cause?
Yes, the width of the bearing plate can be a deviation from the length.
Q: What is rolling forming processing?
A special rolling tool is used to exert certain pressure on the surface of the workpiece so as to make the surface metal flow.
Q: Improvement in rolling forming process
Can not meet the slender rod, thin-walled tubes and other rigid parts of the processing.
Q: Introduction of roll forming process
With the progress of technology and the development of production, more and more attention has been paid to the roll forming process.
Q: What kind of material and what heat treatment are used for pressing roller (molding, feeding, cutting force, heavy load, heavy load) of sheet steel rolling machine?
Generally speaking, to consider the use of rollers in the requirements, including: 1., good wear resistance, 2. toughness, 3., high hardness, 4. hardened layer (easy to wear after repeated repair)
Q: What is the surface rolling forming machine process?
Different from cutting, mirror rolling is a kind of plastic processing. Not only is the rolling workpiece surface roughness moment can reach Ry0.1-0.8 m, and the wear resistance of the surface hardening process has been improved at the same time fatigue strength also increased 30% advantages in cutting can not get.
Q: Process mould for rolling forming process
Rolling forming is more complicated and requires higher than rolling thread. The die design is based on the different shapes of the workpiece, the design of the rolling plate into a cross section or a few sections, can use synchronous type; also can use grading type.
Q: Material and equipment for roll forming process
Rolling molding is usually through upsetting a blank cold heading machine, thread rolling machine rolling after processed. The equipment for thread rolling and rolling forming includes various reciprocating flat rolling machines, planetary wire rolling machines, two cylindrical roller spinning machines and three cylindrical roller spinning machines.

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