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Vacuum Formed Boards

Vacuum Formed Boards

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The boards are high performance insulation products manufactured from ceramic fiber (or with alumina fiber) and binders, with unique shot removing and vacuum forming process, provide excellent high temperature stability, extra low thermal conductivity, high compressive strength.
The boards can be easy to saw, drill and die-cut, used as hot-face or back-up thermal insulation in various high temperature applications in furnaces, kilns etc. Additional hardness and strength can be reached with post treatments. Available in variety of compositions, densities, sizes and post treatments combinations.
Classification Temperature     1260°C, 1400°C, 1430°C, 1500°C, 1600°C
Density: 280-650kg/m3


Advantages

High temperature stability

Low thermal conductivity

Low heat storage

Non-wetting to molten aluminium

Good flexural and compressive strength  

Close tolerance with excellent surface finish

Easy to cut, drill or saw

Availabilities


Thickness: 5-125mm
Dimension: 900 x 600mm, 1000 x 600mm,
                    1200 x 1000mm

Post Treatments


DN: Dried Normal
SH: Surface hardened
CH: Completely hardened
FN: Fired
FS: Fired and surface hardened
FC: Fired and completely hardened

Applications


Furnace linings
Kiln furniture
Hot gas duct linings
Refractory backup insulation
Launder insulation
General molten metal contact
Fire protection systems
Glass tank side and wall insulation
Expansion joint material
Combustion chamber insulation
High temperature gasket and seals




Q:What are the standards for ceramic fiber boards?
Ceramic fiber board is made of continuous production, water production line and advanced technology, ceramic fiber board produced with smooth surface, accurate size, good toughness, can be arbitrarily cut, good insulation effect and other performance characteristics.
Q:Ceramic fiber plate and aluminium silicate plate are chosen as lining materials
Ceramic fiber board is of high quality ceramic fiber cotton with low slag ball content as raw material, using specific pulp and mixing equipment, ensure the cutting length and the concentration uniformity of cotton fiber, using international advanced vacuum molding technology and international advanced processing technology, the product not only has excellent mechanical strength and precise geometry the size, and maintains the excellent properties of fibrous insulation materials, can be substituted for calcium silicate board also requires tough, self-supporting and refractory insulation field.
Q:What are the differences between nano ceramic plate and ceramic fiber board?
The biggest difference between the two is that:1, the coefficient of thermal conductivity is different, the nano ceramic plate is about three times of the ordinary ceramic fiber board2, temperature class is not the same, nano ceramic board maximum temperature of 1050 degrees, ceramic fiber board should be 1400 degrees temperature.3, the range of applications is different. Nano ceramic plate is mainly used in high, fine and sharp technical fields, and has strict requirements on thermal conductivity. Ceramic fiber boards are widely used and can be used wherever there is flame or temperature.
Q:What is the difference between ceramic fiber board and nano ceramic fiber board?
The traditional ceramic fiber board has good heat insulation, high temperature resistance to certain characteristics, widely used in kiln products, but this tradition also has some shortages, low intensity, high temperature and high pressure, there are restrictions on the application of kiln stress.
Q:What are the specifications of the ceramic fiber board?
Ceramic fiber board common specifications are: 600*400, 900*600, 1000*600 and 1000*1200mm, thickness 10/20/25/30/40/50mm, thinnest can do 6mm.Depending on the temperature range, it can be divided into:Common ceramic fiber board HLGX-164Standard ceramic fiber board HLGX-264High purity ceramic fiber board HLGX-364High alumina ceramic fiber board HLGX-464Ceramic fiber board containing zirconium HLGX-564
Q:Refractory insulation board, pressure plate, nano heat transfer plate, calcium silicate board and ceramic fiber board, which is good?
Sheng Yang series of ceramic fiber board is based on the traditional process of comprehensive upgrading of the excellent vacuum forming insulation materials, slag ball content of less than 3%, fiber distribution uniformity, internal and external strength consistent, size controllable.Ceramic fiber board is made by spraying superfine ceramic fiber through water washing, slag removal, fiber freezing and vacuum forming. The product has superior high temperature resistance, excellent rigidity and toughness.
Q:Is there any difference between ceramic silicon fiber board and ceramic fiber board?
Distinguishing.Ceramic silicon fiber board by long fiber silica, clay, talc, glaze etc. after 1150 degrees high temperature sintering, twenty-first Century revolutionary high-tech building materials. Characteristics: flexibility, high toughness, high strength, anti wind pressure; with homogeneous magnetized light ceramic surface, disposable, pores, anti pollution, is not easy to dust, mildew, antibacterial, deodorant, anti slip, no static, not fear of chemical erosion, such as acid, alkali, or even sulfate; fire, smoke, high temperature resistance, easy processing, cutting a hole.
Q:What method should be used to measure the thermal conductivity of fiberboard?
It is concluded that the test error of this method and device is about 2%. This filament ultra light aluminum silicate fiber product: the filament ultra light aluminum silicate product is by Shandong Zibo high quality burnt precious stone as raw material, passes through the smelting furnace, the rejection silk, blows the cotton, the auxiliary mold and so on to deliver the work procedure. Therefore, the thermal conductivity of fiberboard is chosen by heat flow meter method.
Q:How much pressure can the ceramic fiber board withstand?
Ceramic fiber board divided by density, can be divided into ceramic fiber, ceramic fiber board density 250-260Kg/m fand; density, fand 300-350Kg/m;
Q:What are the uses of ceramic fiber boards?
Ceramic fiber board is the main use of heat insulation, fire protection, insulation to use, but also with sound absorption, noise reduction, thermal shock resistance and so on. Ceramic fiber board is mainly used in all kinds of furnace lining insulation, kiln wall lining insulation, metallurgical industry furnace fire, aluminum reduction tank, refractory brick backing.

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