Raw Materials for Refractory:High Alumina Low Cement Castable Ladle Tundish Refractory Cement
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- 25 m.t.
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- 2000 m.t./month
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Definition
It is a non-metal inorganic construction material based on calcium aluminate(CaO•Al2O3) or calcium dialuminate(2CaO•Al2O3).It is made up by the way of having natural bauxite or industrial alumina and calcium carbonate(limestone) which are in certain proportion calcined or electric melted, it can also be made through melting laterite and limestone. Compared with silicate cement, calcium aluminate cement has a higher refractoriness, thus it is widely used as binder of refractory castable.
Category
Calcium aluminate cement is sorted into two kinds by chemical composition: common calcium aluminate cement (Al2O353%~72%,CaO21%~35%) and pure calcium aluminate cement(Al2O372%~82%,CaO19%~23%). And common calcium aluminate cement is divided into low iron type(Fe2O3<2.0%) and high iron type(Fe2O37%~16%). The low iron type calcium aluminate cement which has a Al2O3 content of 53%~56% and CaO of 33%~35% is called bauxite cement; the one which has a Al2O3 content of 59%~61% and CaO of 27%~31% is called Aluminium-60 cement; the one which has a Al2O3 content of 65%~70% and CaO of 21%~24% is called low calcium aluminate cement, another kind is fast hardening super early strength calcium aluminate cement. And pure calcium aluminate cement is divided into conventional type (Al2O3 content is 72%~78%)and super high alumina type(Al2O3 content is 78%~85%).
Specifications:
Specification of three grads of CA50 | ||||
Mark | A600 | A700 | A900 | |
Composition (%) | SiO2 | ≤7.8 | ≤7.5 | ≤5.5 |
Al2O3 | ≥50.0 | ≥51.0 | ≥53.5 | |
Fe2O3 | ≤2.5 | ≤2.5 | ≤2.5 | |
Fe2O3 | ≤0.4 | ≤0.4 | ≤0.4 | |
SSB (m2/kg) | ≥300 | ≥320 | ≥350 | |
Initial Setting Time(min) | ≥45 | ≥60 | ≥90 | |
Final Setting Time (h) | ≤6 | ≤6 | ≤6 | |
Breaking Strength(MPa) | 1d | ≥6.0 | ≥6.5 | ≥8.0 |
3d | ≥7.0 | ≥7.5 | ≥10.0 | |
Compressive Strength(MPa) | 1d | ≥45 | ≥55 | ≥72 |
3d | ≥55 | ≥65 | ≥82 | |
Item Briand |
CA70 |
CA80 | |
Chemical Composition % | SiO2 | ≤1.0 | ≤0.5 |
AL2O3 | ≥68.0 | ≥77.0 | |
Fe2O3 | ≤0.7 | ≤0.5 | |
R2O | ≤0.4 | ≤0.4 | |
S | ≤0.1 | ≤0.1 | |
Cl | ≤0.1 | ≤0.1 | |
325M Residue on Sieve (%) | ≤5 | ≤5 | |
Surface Area (m2/kg) | ≥400 | ≥450 | |
Initial Setting Time (min) | ≥45 | ≥45 | |
Final Setting Time (h) | ≤6 | ≤6 | |
Breaking Strength (MPa) | 6h | -- | -- |
1d | ≥5.5 | ≥5.0 | |
3d | ≥6.5 | ≥6.0 | |
Compressive Strength (MPa) | 6h | -- | -- |
1d | ≥40 | ≥30 | |
3d | ≥50 | ≥40 | |
Application
Calcium aluminate cement is mainly used as binder of refractory castable and gunning mix. Common calcium aluminate cement is applicable to low-grage and medium-grade refractory castable, such as firecaly castable and high alumina castable etc; Pure calcium aluminate cement is applicable to high-grade refractory castable, such as corundom castable, mullite castable, chrome containing corundum castable and spinel castable etc; The calcium aluminate cement addition quantity of common refractory castable is 10%~20%, low cement castable is 5%~10%, super low cement castable is less than 5%. Addictives which can improve workability may be added to castables bond by calcium aluminate cement so as to meet the requirements of construction, such as setting accelerator, setting retarder, water reducer (dispersant), plasticizer etc.
- Q:How much is refractory spraying coatings?
- This depends on whether you use the thin coatin or thick coating. Then it depends whether you use an aqueous coating or oily one. Usually thick aqueous coating is 2-3 dollars per kilogram. While the thin is six or seven dollars per kilogram. The oily coating is more than ten dollars. The prices obtained from the Internet is for reference only.
- Q:Which refractory quality inspection authority is good?
- National testing agencies include National Refractory Inspection Center (i.e. LIRR), China Building Materials Academy (Guanzhuang, Beijing), National Center for Ceramic and Refractory Materials Inspection (Shandong) and China Metallurgical Research Institute (Beijing).
- Q:What do refractory materials include?
- What refractories are included? Refractories include AZS brick, corundum brick, direct-bonded?magnesia-chrome, carborundum brick, silicon nitride bonded silicon carbide brick, non-oxide refractory materials such as nitride, silicides, sulfides, borides and carbides, oxidation calcium, chromium oxide, aluminum oxide, magnesium oxide and beryllium oxide.
- Q:What are the differences and connections between softening temperature of the refractory under a fixed load and thermal resistant creep property of the refractory?
- The result of refractoriness under load is temperature while the result of creep is percentage of deformation. Refractoriness under load and creep can be tested by an instrument. Refractoriness under load reflects the temperature in which the deformation reaches a certain degree under the condition of load. Creep reflects the deformation refractory has under the condition of constant temperature and load. Both refractoriness under load and creep are important criterion for the operating temperature of refractory.
- Q:Which company needs the new refractories?
- The power plants are mainly used in steel plant, lime kiln, coking plants, boilers, etc. I will try my best to answer what I can. There are too many glassworks. You can tell me more anout what you need. As long as there is a large kiln business, the refractories and aluminum manufacturer are needed.
- Q:About the market issues of thermal insulation material and refractory material.
- In fact, the thermal insulation material produced by the Sichuan-Benniao Hing construction company is very good, you can get the company's information just by inputing the Sichuan-Benniao Hing construction company into Baidu
- Q:Are there any differences between insulation and refractory materials ?
- First, refractory materials can resist more than 1200 degrees, some of which are not insulation materials, such as firebricks, which can directly contact with heat source, has little insulation effect. Ceramic fiber, high silica, etc. are all refractory materials which can insulate. Second, insulation materials with poor performance usually is lower than 800 degrees, which have large thermal resistance, and low thermal conductivity, high porosity. Thus they reduce the thermal loss. To put it simply, insulation materials store most of the heat and only let a small part of heat lose through the air, thus the heat has been isolated. Glass fiber, rock wool, flexible material for thermal insulation, etc.
- Q:Urgently!! Refractory problems, online, etc.
- The service life of most refractory materials is a pair of contradictory effects. As a result, one aspect of the contradiction is porosity, and the other is volume density. The larger the volume density is, the smaller the porosity is and the more erosion resistant, but the thermal shock effect is very poor. The bigger the porosity is, the smaller the volume density is, the better the thermal shock effect is, but it is not resistant to erosion. More professionally, two curves should be made to find the intersection of the curves to adjust the recipe and production process
- Q:How to distinguish the construction fire-proof material rating?
- Currently the national standards divide building materials as follows: A1, A2, B, C, D, E, F. External wall thermal insulation fire?rating can be basically divided into: A1, A2, B1, B2, B3 and other levels. Class A is non-combustible, class B1 flame retardant, class B2 combustible, class B3 flammable. Combustion performance grades of building materials and products are divided into class A1, A2, B, C, D, E, F. And grading of flooring materials and pipeline thermal insulation materials is also stipulated separately, whose combustion performance grade is distinguished by the subscript fl and L respectively. ie. Combustion performance grades for ordinary building materials and products are A1, A2, B, C, D, E, F; combustion performance grades for paving material are Alfl, A2fl, Bfl, Cfl, Dfl, Efl, Ffl; combustion performance grades for pipeline thermal insulation material are A1L, A2L, BL, CL, DL, EL, FL.
- Q:What are the specific steps of stirring the steel ladle castable?
- Steps are as follows. 1 Compulsory mixer is used to stir the castable and bags, rope and other debris can not mix in the castable when stirred. 2, Castable should be unpacked on the scene. Stirred volume depends on the capacity of the mixer. Castable should be accurately measured and put into a blender. 3 The process of first dry mixing and then wet mixing is adopted. After the castable is added to the mixer, it is dryly mixed for 2 minutes, add about 5.2 to 5.5 percent of water and continue to add water while stirring. Water that is 80% of the total should be added, and then decide whether to continue to add or not depending on the consistence (noting that the water must be clean water and sewage can not be used). Then it is wetly mixed for 4 minutes and stirred for not less than 6 minutes at one time, until castable is even. In general, the bottom is slightly dry and the wall of the ladle is slightly dilute (the amount of water is only for reference). 4, The amount of water and mixing time should be controlled strictly when stirred to ensure that the needs of the consistency are met. If castable is too thin, it will seriously affect the quality of the material. The stirred volume, stirring time and water that is added should be consistent and they can not suddenly be thick or suddenly be thin. If the consistency does not meet the requirements, the castable should be put back to the mixer and stirred with appropriate water or dry materials. 5, It should be stirred evenly and casting should finish in 20 minutes, in order to avoid sclerosis, affecting structural strength of ladle lining 6, After each completion of construction, varieties of castable should be changed and the mixer should be cleaned 7, Stirring can stop in halfway. If the mixer breaks down and it can be repaired in a short time, some of the materials have to be removed before the machine is opened. If the machine can be repaired on time, castable refractory should all be removed.
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Raw Materials for Refractory:High Alumina Low Cement Castable Ladle Tundish Refractory Cement
- Ref Price:
-
- Loading Port:
- China main port
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 25 m.t.
- Supply Capability:
- 2000 m.t./month
OKorder Service Pledge
OKorder Financial Service
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