• Raw Materials for High Strength Abrasion Resistant Refractory Castable System 1
Raw Materials for High Strength Abrasion Resistant Refractory Castable

Raw Materials for High Strength Abrasion Resistant Refractory Castable

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Specifications

1. Easy construction.
2. High strength and wear resistance.
3. Used for various high-temperature industrial kilns.

high strength abrasion resistant refractory castable (HF Series),Abrasion resistant castable

Refractory castable is one of the unshaped refractory materials.It is made of refractory aggregate . refractory powder . binders and other additives. It is loose, No fixed shape,Has high liquidity, Casting and vibration molding,Can use directly or use after add appropriate water or other liquid. It is one of the new type refractory material of don't need calcination.

Features and advantages:

1. High refractoriness, High refractoriness under load.
2. High density, low porosity.
3. Good slag resistance and corrosion resistance.
4. High strength and wear resistance.

5. Good resistance to flake performance.

6. Good thermal shock stability.

7. Scouring resistance

8. Good hot strength.

Physical and chemical indicators:

Item

HF----160

HF----135

HF----130

AL2O3(%)  ≥

75

65

60

SiO2 (%)   ≤

15

20

25

Builk density(g/cm3)

110°C×24h     ≥

2.75

2.60

2.40

1000°C×3h     ≥

2.75

2.60

2.40

Compressive Strength, (MPa)

110°C×24h     ≥

80

70

60

1000°C×3h     ≥

120

100

80

Rupture Strength

(MPa)

110°C×24h     ≥

9

8

7

1000°C×3h     ≥

14

12

11.7

Linear change(%)

1000°C×3h     ≤

-0.3

-0.3

-0.3

Abrasive Resistance cm3

As per ASTM( C—704)

6

8

10

Heat Conductivity  w/m * k

1.5

1.5

1.5

Thermal Shock Resistance(times)

(1000°C x water-cool) ≥

25

25

25

Refractoriness  (°C)≥

1750

1750

1750

Max. Use Temperature (°C)≥

1550

1500

1500

 

Application:

1. Furnaces of metallurgy industry, heat treatment furnace.

2. Furnace of incineration of garbage, recirculating fluidized bed furnace.

3. Furnaces of chemical industry and construction industry.

FACTORY:


Q: How can refractory materials be divided?
There are many criteria for the classification of refractories.Just referring to a book about refractory.
Q: What's the maximum temperature that the high-temperature resistant refractory ceramic fiber cotton can endure?
It depends on what material the ceramic fiber gasket uses. It’s usually referred to high temperature gasket made from ceramic fiber paper. It is generally classified into normalized form and high alumina type, of which the former can resist the maximum temperature of 1260℃ and its continuous use temperature is 1000℃, and the latter can be used for a long period at the temperature of 1200℃. Nichrome wire, stainless steel wire and glass fiber are reinforced. Ceramic fiber coating cloth and slag cloth, sintering ceramic fiber cloth and ceramic fiber fumigation cloth) Characteristics of the ceramic fiber cloth: It has high temperature resistance, low heat conductivity, thermal shock resistance, low thermal capacity; superior insulating property at high temperature, long service life; resistance to nonferrous metals like molten aluminum and zinc erosion; low and high temperature strength; innocuity with no adverse effect on the environment.
Q: Refractory material, refractory brick
1, according to the degree of refractoriness:Ordinary refractory material: 1580 ~ 1770 DEG CAdvanced refractory material: 1770 ~ 2000 DEG CSuperfine refractory material: >2000 DEG C2, depending on the shape and size of the product:Standard type: 230mm * 113mm * 65mm;No more than 4 measurements, (size ratio) Max:Min<4:1;Profile: no more than 2 concave, (size ratio) Max:Min<6:1;Or an acute angle of 50~70 degrees;Specific type: (size ratio) Max:Min<8:1;Or not more than 4 or a sharp angle; 30 ~ 50 degrees;Special products: crucibles, vessels, tubes, etc.3, according to manufacturing methods, refractory materials can be divided into:Fired products, unfired products, unshaped refractories4. classification according to the chemical properties of materials:Acid refractory material, neutral refractory material, basic refractory material
Q: Who knows about the fire endurance of sintered shaly hollow bricks?
Sintered shaly hollow bricks of Chu area have high intensity. The average compressive strength of them is up to 15.8, which matches with M7.5 cement mortar that has advantages of low water absorption, and good anti efflorescence performance. The fire endurance of sintered shaly hollow bricks should not exceed1050 degrees otherwise they will burn excessively. I, actually, think that the temperature should be controlled within 980 degrees. I hope my answer may help you.
Q: Which are fire proofing thermal insulation materials?
Grade-A fire proofing inorganic thermal insulation materials include rock wool, glass wool, vitrified micro bead, foaming cement, foaming ceramics, vacuum thermal insulation board,
Q: Who knows what kind of fire prevention materials are there?
1, Fire-proof board Fire-proof board is the most frequently used materials in the market. There are two kinds of fireproof boards which are commonly used; one is the high pressure decorative board, which has the advantages of fire prevention, damp proof, abrasion resistance, oil resistance, easy cleaning, and more variety of colors and designs. The other one is a glass magnesium fire board, the outer layer of which is a decorative material, the inner layer of which is a mineral glass magnesium fire material. It can resist 1500-degrees high temperature, but not suit for decoration. The installation of fireproof ceiling in the exit passageway, stair well and corridor can ensure safety evacuation, and protect people from the spread of the fire. 2 Fire-proof door Fireproof door is divided into wooden fire proof door, steel fire proof door and stainless steel fire proof door. Usually the fire proof door is used for the opening of the firewall, the entrance to the staircase, the evacuation of the aisle, the openings of the pipeline and other parts of the building, and it has an important role in fire separation and reducing the loss from fire. 2 Fire resisting shutter I hope it may be helpful to you.
Q: How long is the fire endurance of the rock wool board?
When the average temperature reaches 140 degrees Celsius or 180 degrees Celsius, it starts to lose the fire insulation function.
Q: What are the raw materials of refractory?
Of course, different types have different raw materials: Magnesite (the electric?smelting: alkaline refractory, magnesia-carbon bricks, alkaline, high-purity) + crystalline flake graphite + phenolic resin + additive (silicon powder, aluminite powder, silicon carbide powder, or high-temperature asphalt,etc.) , acidic refractory: The neutral is not easy to answer. such as. You can check out the classification, such as
Q: Who know about the knowledge of acid refractory material? Please explain in detail.
Abrasion resistance of fire resistance material depends on the material group and structural material. The abrasion resistance of dense single crystal materials depends on the hardness of mineral crystal. The higher the hardness, the more resistance the material is to abrasion. non mineral crystals with fine grain material has a high wear resistance. The abrasion resistance of materials is related to bulk density or porosity. Aluminium refractory material can resist a temperature as high as 700~900 degree within the elastic range. The higher the temperature, the lower the resistance. Abrasion resistance will be increased with elastic modulus as temperature increase. In many cases, refractory material will often cause a lot of harm due to mechanical abrasion.
Q: How many kilns using refractories are needed? What are the furnaces respectively?
Rotary kiln, general alumina bricks, high alumina bricks, corundum - mullite brick and vertical kiln. I am limited. Please forgive me that I can only talk about what I know. There are tunnel kiln, clay brick, etc. which can be used in these kiln and shuttle kiln and so on. Shuttle kiln.

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