• JPN1000 Automatic Piston Filling Machine System 1
  • JPN1000 Automatic Piston Filling Machine System 2
JPN1000 Automatic Piston Filling Machine

JPN1000 Automatic Piston Filling Machine

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Loading Port:
Shanghai
Payment Terms:
TT OR LC
Min Order Qty:
1 unit
Supply Capability:
30 unit/month

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 1、Introduction

1.1 Servo Drive System 

JPACK’s volumetric filling system exclusively uses the delicate servo drive system to control the main filling structure to achieve the high stability and precise positioning

1.2 Vertical Driven Piston 

The vertical stroke of the filling piston movement adopts with our exclusive servo control system provides not only the long term energy saving result but also effectively create a great result of machine load rate reducing

1.3 Tool-Free Adjustment 

Tool-free production change when changing the filling volume; by key-in the desire number on the PLC gives users the best time saving result.

The delicate servo control system design can provide choice of above liquid surface filling, underneath liquid filling and bottle neck (opening) filling accordingly with different features of liquids.

1.4 High Accuracy 

The delicate servo system precisely control the filling amount with precise piston stoke provides high filling accuracy, intelligent piston is designed with miner adjusting mechanism enable users to adhesive ultimate higher accuracy.

High Adapability 

This filling machine is widely used for food, pharmaceutical, chemical, cosmetics and various industries.

The personalized control panel system provides users an easy operation and an effective management result by production monitoring on the PLC.


2、Feature

2.1 Controlled by Panasonic servo system.

2.2 Controllable and various filling speed.

2.3 Accurate to ±0.5% ( with drinking water )

2.4 Integrated digital control with Siemens PLC and Hi-tech Touch Screen controls for easy operation.

2.5 Designed for easy change-over and cleaning.

2.6 Professional manufacturing techniques using ISO-9001 system.

2.7 Sturdy conveyer system driven by  motor. Adjustable conveyor guide rails to accommodate with different products.

GMP standard Stainless Steel.

2.8 Bottle holding mechanism for the best position of the bottles before filling action.

2.9 No bottle-no fill system.

2.10 Bottle jammed detection.

2.11 Warning light and buzz alarm to inform operator production error.

2.12 Filling zone protected by interlock guards for safety registration

2.13 ABB circuit breaker for the protection when overload.

Memory slots for storing filling parameters for future operation

2.14 Easy to install and operate, it only requires minimum maintenance for maximum performance and a long filler life time.

2.15 Quick change of volume with digital readout.

Delicate filler structure and finish comparable with European machines.

2.16 Volume set can be changed on the touch screen. Filling pistons are controlled by servo system.

2.17 Individual piston adjustment for fine tuning.

2.18 Digital control system to enable multiple filling actions on the same bottle for double, triple and more.

2.19 Fully automatic rise for nozzles, adjustment can be done on touch screen

2.20 Nozzles can set to be above bottle mouth or bottom up, synchronizing with liquid level (beneath or above) to eliminate bubbling of foamy liquids.

2.21 Adjustable speed while filling, it can fill slowly at the beginning and then accelerate to faster speed, finally slow down once again to finish up. This can prevent foamy liquids from bubbling and avoid spillage.


3、Specifications

3.1 Filling Capacity Options: 100cc—1000cc

3.2 Liquid Contact Part Material Option: Stainless Steel 304/316L

3.3 Supply Voltage:220V, 50-60Hz, 1Phase

3.4 Power Consumption: 1.5 kW

3.5 Air Pressure: 6-8kg

3.6 Dimension: (L)3000mm X (W)1100mm X (H)1770mm

3.7 Net Weight: 850kg

3.8 Filling Nozzle:4/6/8/12/16/20


4、Electrical configuration

4.1 PLC:GERMANY  SIEMENS 

4.2 HMI:GERMANY  SIEMENS

4.3 Servo System:Japan Panasonic

4.4 Sensor:Japan OPTEX

4.5 Frequency Converter:Japan Panasonic

4.6 Power Switch:France Schneider 

4.7 Solenoid valve: TAIWAN CHELIC

4.8 Low voltage electrical appliances:France Schneider

 

5Images

JPN1000 Automatic Piston Filling Machine

JPN1000 Automatic Piston Filling Machine

JPN1000 Automatic Piston Filling Machine

 

FAQ

Q1: What is your delivery time?

A:  Generally, the delivery time is 45-60 days after receive the deposit, big production line may take more time.

Q2: What is the payment term?

A: We accept both T/T and L/C. Most customers pay by T/T.

Q3: What kind of after-sevices do you provide?

A: If it is not big problem, we can solve it by emails, phone etc. If it can’t work, our engineers can go to overseas to install and adjust the machine and solve the problems.

 

Q: What are the packing materials for heavy cargo transportation?
Common transport packaging materials are: lining board, foam plastic, air cushion film, air cushion film, other fillers and so on.
Q: Billycan what are the advantages compared with other packaging materials?
Good mechanical properties: tinplate cans relative to other containers, such as plastic, glass, paper containers and strength, and good rigidity, it is not easy to break. It is not only used for small sale packing, but also the main container for large transportation package.
Q: What are the characteristics of paper holders in comparison with other packaging materials?
The first is the protection of the environment, paper packaging raw material is waste paper pulp, not only has no pollution to the environment, but also conducive to conserve resources, protect the environment. The use range of paper tray is very extensive, with the improvement of technology paper,
Q: What are biodegradable packaging materials?
Biodegradable plastics is added in the production process of additives (such as starch, modified starch or other vitamins, photosensitizer, biological degradation agent), decreases its stability in the natural environment, easily degradable plastics.
Q: What advantage does PET material have in packing?
The gas and water vapor have low permeability, and they have excellent performances of gas resistance, water, oil and odor.High transparency, can block ultraviolet light, good gloss.The non-toxic, tasteless, good safety, can be directly used for food packaging.
Q: Which industry does the packing product belong to?
Packaging products belong to the packaging industry. The history of the development of the packaging industry for over 20 years, in the process of product production, renewal, replacement, relatively fast development is the packing box series in packaging products, packaging products greatly improve product quality.
Q: Cookies with tinplate packaging has what advantage
Good mechanical properties: tinplate cans relative to other containers, such as plastic, glass, paper containers and strength, and good rigidity, it is not easy to break. It is not only used for small sale packing, but also the main container for large transportation package.
Q: What are the categories of packing materials?
Paper packing materials: wrapping paper, honeycomb paper, paper bag paper, desiccant packing paper, honeycomb paperboard, kraft paper, industrial paperboard, honeycomb paper core;
Q: What's the difference between a package and a package?
Packaging refers to the packaging of products for the storage of various types of containers, such as barrels, boxes, bottles, jars, bags and other materials used for storage and custody of products.Packaging used in the manufacturing process as a component of a product and included in the cost of production at actual cost".
Q: Is the antistatic value of PS material (or other packing material) as small as possible?
PS materials need special antistatic agent, Wuxi giant plasticized material has an antistatic agent, good, can be used in ABS, GPPS, HIPS, PPS, EPS and so on, the effect is good.

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