• JPN1000 Automatic Piston Filling Machine System 1
  • JPN1000 Automatic Piston Filling Machine System 2
JPN1000 Automatic Piston Filling Machine

JPN1000 Automatic Piston Filling Machine

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Loading Port:
Shanghai
Payment Terms:
TT OR LC
Min Order Qty:
1 unit
Supply Capability:
30 unit/month

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 1、Introduction

1.1 Servo Drive System 

JPACK’s volumetric filling system exclusively uses the delicate servo drive system to control the main filling structure to achieve the high stability and precise positioning

1.2 Vertical Driven Piston 

The vertical stroke of the filling piston movement adopts with our exclusive servo control system provides not only the long term energy saving result but also effectively create a great result of machine load rate reducing

1.3 Tool-Free Adjustment 

Tool-free production change when changing the filling volume; by key-in the desire number on the PLC gives users the best time saving result.

The delicate servo control system design can provide choice of above liquid surface filling, underneath liquid filling and bottle neck (opening) filling accordingly with different features of liquids.

1.4 High Accuracy 

The delicate servo system precisely control the filling amount with precise piston stoke provides high filling accuracy, intelligent piston is designed with miner adjusting mechanism enable users to adhesive ultimate higher accuracy.

High Adapability 

This filling machine is widely used for food, pharmaceutical, chemical, cosmetics and various industries.

The personalized control panel system provides users an easy operation and an effective management result by production monitoring on the PLC.


2、Feature

2.1 Controlled by Panasonic servo system.

2.2 Controllable and various filling speed.

2.3 Accurate to ±0.5% ( with drinking water )

2.4 Integrated digital control with Siemens PLC and Hi-tech Touch Screen controls for easy operation.

2.5 Designed for easy change-over and cleaning.

2.6 Professional manufacturing techniques using ISO-9001 system.

2.7 Sturdy conveyer system driven by  motor. Adjustable conveyor guide rails to accommodate with different products.

GMP standard Stainless Steel.

2.8 Bottle holding mechanism for the best position of the bottles before filling action.

2.9 No bottle-no fill system.

2.10 Bottle jammed detection.

2.11 Warning light and buzz alarm to inform operator production error.

2.12 Filling zone protected by interlock guards for safety registration

2.13 ABB circuit breaker for the protection when overload.

Memory slots for storing filling parameters for future operation

2.14 Easy to install and operate, it only requires minimum maintenance for maximum performance and a long filler life time.

2.15 Quick change of volume with digital readout.

Delicate filler structure and finish comparable with European machines.

2.16 Volume set can be changed on the touch screen. Filling pistons are controlled by servo system.

2.17 Individual piston adjustment for fine tuning.

2.18 Digital control system to enable multiple filling actions on the same bottle for double, triple and more.

2.19 Fully automatic rise for nozzles, adjustment can be done on touch screen

2.20 Nozzles can set to be above bottle mouth or bottom up, synchronizing with liquid level (beneath or above) to eliminate bubbling of foamy liquids.

2.21 Adjustable speed while filling, it can fill slowly at the beginning and then accelerate to faster speed, finally slow down once again to finish up. This can prevent foamy liquids from bubbling and avoid spillage.


3、Specifications

3.1 Filling Capacity Options: 100cc—1000cc

3.2 Liquid Contact Part Material Option: Stainless Steel 304/316L

3.3 Supply Voltage:220V, 50-60Hz, 1Phase

3.4 Power Consumption: 1.5 kW

3.5 Air Pressure: 6-8kg

3.6 Dimension: (L)3000mm X (W)1100mm X (H)1770mm

3.7 Net Weight: 850kg

3.8 Filling Nozzle:4/6/8/12/16/20


4、Electrical configuration

4.1 PLC:GERMANY  SIEMENS 

4.2 HMI:GERMANY  SIEMENS

4.3 Servo System:Japan Panasonic

4.4 Sensor:Japan OPTEX

4.5 Frequency Converter:Japan Panasonic

4.6 Power Switch:France Schneider 

4.7 Solenoid valve: TAIWAN CHELIC

4.8 Low voltage electrical appliances:France Schneider

 

5Images

JPN1000 Automatic Piston Filling Machine

JPN1000 Automatic Piston Filling Machine

JPN1000 Automatic Piston Filling Machine

 

FAQ

Q1: What is your delivery time?

A:  Generally, the delivery time is 45-60 days after receive the deposit, big production line may take more time.

Q2: What is the payment term?

A: We accept both T/T and L/C. Most customers pay by T/T.

Q3: What kind of after-sevices do you provide?

A: If it is not big problem, we can solve it by emails, phone etc. If it can’t work, our engineers can go to overseas to install and adjust the machine and solve the problems.

 

Q: Paper bags, milk and plastic bags. What's the difference between milk and paper bags?
The sterilization methods are different......Plastic bags of milk, that is, the use of bus sterilization, is the most do not destroy the milk in the nutrition of the way ~ is also very cheap, in general, buy that kind of milk to drink for a long time ~!The bag is Tetra Pak pillow packaging milk...... with the ultra high temperature sterilization, the sterilization ratio of bus destroys nutrients ~ and will make the lactose coking, to taste, to which + essence, in order to extend shelf life, go inside ~ + preservativeSo, I suggest that we buy plastic packaging milk, cheap and good ~!
Q: What packing materials should be understood in purchasing?
Other specific products, specific problems specific analysis, because the product form is not the same, liquid or chemical products packaging is not the same, the general small commodities, daily necessities of packaging almost the same
Q: What are the main categories and applications of packaging materials?
Paper packing materials: wrapping paper, honeycomb paper, paper bag paper, desiccant packing paper, honeycomb paperboard, kraft paper, industrial paperboard, honeycomb paper core;Plastic packing material: PP packing belt, PET packing belt, tearing film, winding film, sealing tape, heat shrinkable film, plastic film and hollow board;Composite flexible packaging materials: flexible packaging, aluminum plated film, iron core wire, aluminum foil composite film, vacuum aluminized paper, composite film, composite paper, BOPP;Metal packaging materials: tin foil, strip, hoop, packing buckle, Blister aluminum, aluminum foil, aluminum plate, steel buckle PTP;Ceramic packaging materials: ceramic bottles, ceramic cylinders, ceramic altar, ceramic pot;Glass packing material: glass bottle, glass jar, glass box;Wood packing materials: wood products and man-made wood boards (such as plywood, fiberboard) made of packaging, such as wooden cases, wooden barrels, wooden boxes, wood plywood, fibreboard boxes, plywood boxes and wooden pallets;
Q: What are the common material choices, printing options and common sense?
Gift wine gift box: a reference type (single powder cardboard), or gray white cardboard. Larger boxes can be 250+250g mounted, gold card paper and silver cardboard. Different materials should be selected according to the actual needs and grade of the product.Printing: mostly printed in 4C+0 or 4C+1C, and can be printed with spot colors, special gold or silver.After the process: light glue, matte plastic, local UV, matte, hot platinum (metallic film with gold, silver, blue and other colors for choice) or anti-counterfeit film (so that others can not copy), and hit the bump, beer, viscosity and other process.
Q: Which industry does the packing product belong to?
Other countries or organizations have different meanings and opinions about the meaning of packaging, but the basic meaning is consistent. They all take the function and function of packaging as their core contents and have two meanings in general:1. Containers, materials and auxiliary articles that contain the goods, that is, packages.2, on the implementation of containing and sealed, dressing and other technical activities.
Q: Cookies with tinplate packaging has what advantage
The decoration is exquisite: the metal material has good printing performance; the design trademark is bright and beautiful; the packaging container made by it is noticeable, and it is a kind of good sale packing.
Q: What's the packing bag for rice and noodles?
Snakeskin bag is PP (polypropylene) prepared under the high temperature, the decomposition of toxic substances, toxic substances without the plastic products, plastic products reached 65 degrees in temperature, toxic substances will precipitate and penetrate into the food, it will cause harm to the important parts of liver and kidney, reproductive system and central nervous system in human.
Q: What are the sales packing materials?
Sales of packaging materials are generally an ordinary white paper, copy paper, crepe paper, bubble paper, poly velvet, pearl cotton, sponge, plastic bags PP, PE, OPP, PVC, PVA, shrink film (PE and PP).
Q: How many kinds of packing are there?
According to the number of packages used: once packaged, repeatedly packaged and returnable packaging;5. according to the degree of hardness of the packing container: hard packing, semi hard packing and soft packing;6., according to product categories: food packaging, drug packaging, mechanical and electrical products, packaging devices, dangerous goods packaging;7., according to functional categories: transport, packaging, storage, packaging and sales, packaging and so on;
Q: What's the difference between a package and a package?
Packaging refers to the packaging of products for the storage of various types of containers, such as barrels, boxes, bottles, jars, bags and other materials used for storage and custody of products.Packaging used in the manufacturing process as a component of a product and included in the cost of production at actual cost".

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