Hot rolled wire rod
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Also called wire rod, steel wire rod (s), small diameter steel usually refers to adisk. Wire diameters in the range 5-19 mm (usually 6-9 mm), the lower limit is the minimum size of hot rolled steel sections. The diameter of the round steelwire rod is relatively small, commodity form is rolled into plate supply, at the site of common have diameters of 6, 8, 10, 12 mm, low carbon steel are,generally not used for main reinforcement of reinforced concrete structure,much used for steel sleeve, and a small diameter for the brick reinforcedmasonry structure in the "". Many varieties of wire rod. Low carbon steel wire rod steel wire rod in the commonly known as cords, in high carbon steel wire,hard line. Blank wire rod are used mainly for drawing, but also can be directlyused as building materials and processed into mechanical parts. Stainless steel wire rod used in the manufacture of stainless steel wire, stainless steelspring wire, stainless steel wire and stainless steel wire rope forging steel wire.With the advances in production technology, has been the emergence of a square,
Hexagon, fan and other special-shaped section wire rod; the upper limit of the diameter has been expanded to 38 mm; disc weight from the original 40-60 kghas increased to 3000 kg. Due to the development of new heat treatment process after rolling, the iron oxide scale on wire rod surface obviouslythinning, organizational performance is greatly improved. Wire rod needs to use the bar straightening machine straightening feeding before use, but alsothe removal of oxides in the machine, but also in the bending tensilerepeatedly, a certain increase strength. Small site without straightening machine, windlass straightened wire rod used, if it is a direct pull is not desirable, easy to produce plastic deformation is too large, should end with ahammer to control the tension pulley.
Commonly used wire line production.
A, through the step by step the billet heating furnace heated to above 1100 degrees Celsius;
Two, heating the billet, after high pressure water descaling;
Three, into the roughing mill rolling, roughing mill for the strip plant;
Four, after roughing rolled piece into the water for cooling, in order to control its internal microstructure;
Five, leave water cooling period after entering the mill and finishing mill for further rolling;
Sixth, after finishing the shape of rolled piece formed by spinning machine spit out volume;
Seven, volume of wire forward cooled in the air cooling section;
Eight, at the end of the air cooling section, wire rod by coil unit into drum shape;
After nine, with drum shape of baling wire into the baling machine;
Ten, into the shipping department.
use
Wire is mainly used as the reinforcement of reinforced concrete and welding structure or reprocessed raw material (such as drawing, nail, etc.). According to the steel distribution directory, mild steel wire including ordinary hot-rolled wire rod, welding rod, blasting line with wire rod, conditioning threaded rod, high quality wire rod. USES a wide range of mild steel wire rod is mainly ordinary hot-rolled wire rod, also known as the common wire, it is composed of Q195, Q215, Q235 plain carbon steel hot rolling and nominal diameter 5.5 14.0 mm, rolling into each coil weight in 100-200 kg, now with no twist on the high speed wire mill rolling and control cooling after rolling, a diameter of 5.5 22.0 mm the grail weighing up to 2500 kg. Ordinary wire is mainly used for construction, wire drawing, packaging, welding rod and produce bolts, nuts, rivets, etc. High quality wire, only supply high quality carbon structural steel hot rolled wire rod. Such as ML08AL, 08 f, 10 b21, 35 mn, mn, 65, 75, 50 mn, etc. Used as the material of steel wire and other metal products and other structures, and other high-quality steel rolling of wire rod. More than 8 mm on high quality material, 8 mm below listed in metal products.
The dosage of wire rod is one of the large steel varieties. After rolling can be directly used in the reinforcement of reinforced concrete and the welding structure, and also can be used by the reprocessing. For example, by drawing into all kinds of wire, which are then rewinded into wire and twist wire rope, woven winding and heat treatment as a spring; The heat into the rivet and cold forging, cold forging and rolling as bolts, screws, etc.; Through cutting into heat treatment machine parts or tools.
Is the world's largest producer of wire rod in China, the annual output more than a third of total world production, wire is also China's second largest steel products, in the proportion of domestic steel production has been higher, 2007 domestic wire rod production accounts for 14.2% of the proportion of the total steel production in China. In recent years, domestic wire rod production base and the domestic crude steel production growth speed, almost remain at around 20%, growth slowed in 2007, down to 13.8%, the total is relatively nearly doubled in 2003. From import and export of wire rod, wire for a long time has been a main steel products export in our country, also is our country has maintained a net export status of steel varieties, especially the special rapid export growth in recent years. In 2007 China's exports of 6.238 million tons wire, year-on-year increase of 684000 tons, up 12.3%; Import 614000 tons, 91000 tons less than a year. From domestic consumption, wire wire application in the field of architecture is more, since 2000, driven by the domestic investment demand situation, domestic wire rod consumption has been maintained a fast growth.
Wire with deeper purpose: in many areas is one of the most widely in the IT industry.
Non-ferrous wire is widely used now.
- Q: How is steel wire rod used in the production of wire for automotive seat springs?
- Steel wire rod is an essential component in the production of wire used for automotive seat springs. The wire rod is initially processed through a series of steps to enhance its strength, durability, and flexibility. This involves heating and cooling the rod to achieve the desired mechanical properties. Once the steel wire rod has been processed, it is then further drawn down to the required diameter for the seat springs. This drawing process involves pulling the wire rod through a series of dies, reducing its diameter while increasing its length. This step is crucial in achieving the desired mechanical properties and ensuring the wire is strong enough to withstand the stress and pressure of automotive seat springs. After the wire has been drawn down to the desired diameter, it is then shaped into the specific coil form of the seat springs. Using specialized machinery, the wire is coiled and formed into the desired shape, ensuring it meets the design requirements and provides the necessary support and comfort for automotive seats. The use of steel wire rod in the production of wire for automotive seat springs is crucial due to the material's high tensile strength and excellent resistance to fatigue and corrosion. These properties ensure that the wire can withstand the constant pressure and movement experienced by automotive seat springs, providing long-lasting performance and durability. Furthermore, steel wire rod offers the advantage of being cost-effective and readily available, making it a preferred choice for automotive manufacturers. Its versatility allows for customization, enabling the production of wire with specific characteristics tailored to meet the requirements of different types of seat springs. In summary, steel wire rod plays a vital role in the production of wire for automotive seat springs. Through various processing steps, the wire rod is transformed into high-quality wire that possesses the necessary strength, durability, and flexibility to support and provide comfort to automotive seats.
- Q: How is a steel wire rod manufactured?
- The production of a steel wire rod in a steel mill involves several steps. To start, impurities are removed and molten iron is created by melting iron ore in a blast furnace. This molten iron is then refined in a basic oxygen furnace (BOF) or an electric arc furnace (EAF). In the BOF or EAF, the molten iron is mixed with scrap steel and other alloying elements to achieve the desired composition and quality. This mixture undergoes high temperatures and chemical reactions, which help eliminate impurities and adjust the carbon content. Once the desired composition is achieved, the molten steel is cast into billets or blooms using continuous casting. These billets or blooms solidify into a semi-finished product, which is reheated to a rolling temperature. The reheated billet or bloom is then passed through a series of rolling mills. Initially, it goes through a roughing mill that reduces its size and shape. It then proceeds to a series of intermediate and finishing mills, which gradually decrease the cross-sectional area and refine the shape further. During the rolling process, the steel undergoes high pressure, elongating it and reducing its diameter. This continuous elongation and reduction in size enhance the strength and ductility of the wire rod. After the final rolling pass, the wire rod is cooled and wound onto a spool. It then undergoes various surface treatments, such as pickling or coating, to eliminate any mill scale or oxidation and enhance the surface quality. Finally, the wire rod is tested for its mechanical properties, dimensions, and surface quality. It is either shipped as a finished product to customers or further processed into different steel wire products, such as wires for construction, automotive, or industrial applications. In summary, the production of a steel wire rod involves a combination of melting, refining, casting, rolling, and surface treatment processes to manufacture a high-quality product with the desired properties.
- Q: How is steel wire rod used in the manufacturing of reinforcing bars?
- Steel wire rod is an essential component in the manufacturing of reinforcing bars, also known as rebar. Rebar is widely used in the construction industry to reinforce concrete structures and provide strength and durability. To manufacture reinforcing bars, steel wire rod undergoes a series of processes. Firstly, the wire rod is cleaned to remove any impurities and contaminants. Then, it is heated and passed through a series of rollers to shape it into the desired diameter and form. This process is known as hot rolling. Once the wire rod is shaped, it is then cooled and subjected to a process called quenching and tempering. This involves rapidly cooling the steel to increase its hardness and strength, followed by tempering to reduce brittleness and improve toughness. This heat treatment process ensures that the reinforcing bars have the necessary mechanical properties to withstand the forces and stresses they will be subjected to in construction applications. After the wire rod is shaped and heat-treated, it is cut into specific lengths to produce individual reinforcing bars. These bars are then either fabricated into various shapes, such as straight bars, bent bars, or stirrups, or they can be further processed by threading or welding, depending on the specific requirements of the construction project. The use of steel wire rod in the manufacturing of reinforcing bars is crucial as it provides the strength and structural integrity required to reinforce concrete structures. The high tensile strength of the wire rod ensures that the reinforcing bars can resist forces such as tension, compression, and bending, thereby enhancing the overall strength and stability of concrete structures. Additionally, the ductility and toughness of the wire rod contribute to the ability of the rebar to absorb and distribute stress, preventing cracks and failure in the concrete. In summary, steel wire rod plays a vital role in the manufacturing of reinforcing bars. It undergoes various processes to shape, heat-treat, and fabricate it into the required form, ensuring that the resulting reinforcing bars have the necessary strength, durability, and mechanical properties to reinforce concrete structures effectively.
- Q: How is steel wire rod used in the manufacturing of wire for water filtration systems?
- Steel wire rod is a crucial component in the manufacturing of wire for water filtration systems. It serves as the raw material that undergoes various processes to ultimately produce the wire used in these systems. Firstly, the steel wire rod is typically made from high-quality carbon or alloy steel, ensuring durability and strength in the final product. The rod is then subjected to a series of manufacturing steps, including hot rolling, cold drawing, and annealing. During the hot rolling process, the steel wire rod is heated and passed through a series of rollers to reduce its diameter and increase its length. This step helps to refine the steel's internal structure and improve its mechanical properties. Next, the cold drawing process further reduces the wire rod's diameter and enhances its surface finish. This step involves pulling the rod through a series of dies, gradually reducing its size while improving its dimensional accuracy and surface quality. After the cold drawing process, the wire rod is typically annealed to relieve internal stresses and increase its ductility. Annealing involves heating the wire to a specific temperature and then slowly cooling it down. This process improves the wire's flexibility and makes it easier to work with during the subsequent manufacturing stages. Once the steel wire rod has been processed through hot rolling, cold drawing, and annealing, it is ready for the final steps in wire production. These steps involve further shaping and coating the wire, depending on the specific requirements of the water filtration system. The wire may be shaped into various forms, such as mesh, woven wire cloth, or spiral wound wire, depending on the filtration system's design. It may also undergo a coating process, where it is coated with materials like PVC or polyethylene to enhance corrosion resistance and improve its lifespan. Overall, steel wire rod plays a vital role in the manufacturing of wire for water filtration systems. Through a series of manufacturing processes, the rod is transformed into a highly functional wire that provides the necessary strength, durability, and filtration capabilities needed for efficient water purification.
- Q: How are steel wire rods used in the manufacturing of wire baskets?
- Steel wire rods are used in the manufacturing of wire baskets as the primary raw material. These rods are first processed and drawn into thinner wires, which are then woven or welded to form the basket's structure. The strength and durability of steel wire rods make them an ideal choice for creating sturdy and long-lasting wire baskets.
- Q: What are the different surface marking materials used for steel wire rod?
- Steel wire rod can be marked using various surface marking materials to provide identification and traceability. Some commonly used materials include paint, ink, hot stamping, laser marking, and etching. 1. Paint is frequently used to mark steel wire rod and can display information like product identification, grade, and the manufacturer's logo. Paint markings are durable and can withstand handling and transportation. 2. Ink is another popular option for marking steel wire rod. It is applied through a printing process and can indicate product specifications, lot numbers, and barcodes. Ink markings are resistant to abrasion and offer high-contrast visibility. 3. Hot stamping involves applying a marking foil to the surface of the steel wire rod using heat and pressure. This technique transfers pre-printed information onto the rod, often including heat numbers, production dates, and customer-specific requirements. 4. Laser marking is a non-contact process that uses a laser beam to create permanent markings on the surface of the steel wire rod. This method allows for precise engraving of information like logos, serial numbers, and part numbers. Laser markings are highly durable and resistant to fading. 5. Etching is a chemical process that removes a thin layer of material from the surface of the steel wire rod. It creates indented markings that can be filled with paint or ink for increased visibility. Etched markings are resistant to abrasion and provide a long-lasting identification solution. The choice of surface marking material for steel wire rod depends on factors such as required durability, visibility, and specific application requirements. Each material offers its own advantages and can be customized to meet the needs of wire rod manufacturers and end-users.
- Q: How is steel wire rod used in the production of suspension springs for industrial machinery?
- Steel wire rod is used in the production of suspension springs for industrial machinery as it provides the necessary strength and resilience required to withstand the heavy loads and constant movement associated with the machinery. The wire rod is formed into coils and then undergoes a series of processes including heat treatment, forming, and tempering to shape it into suspension springs. These springs are then installed in the machinery to absorb shocks and vibrations, ensuring smooth operation and preventing damage to the equipment.
- Q: What are the advantages of using steel wire rods in construction?
- Using steel wire rods in construction offers several benefits. Firstly, their exceptional strength and durability make them ideal for structural applications. They possess a high tensile strength, enabling them to withstand heavy loads and resist deformation. Consequently, frequent repairs or replacements are reduced, ensuring long-lasting constructions. Secondly, steel wire rods are incredibly flexible, enabling easy shaping and bending to fit diverse construction designs and requirements. This flexibility allows architects and engineers to create intricate and innovative structures while ensuring structural integrity. Moreover, steel wire rods exhibit excellent resistance to corrosion. They are frequently galvanized or coated with protective layers, preventing rust and corrosion. This enhances their lifespan and reliability, particularly in harsh environmental conditions. Additionally, they are suitable for use in coastal or high-humidity areas where other materials may deteriorate over time. Furthermore, steel wire rods are cost-effective. They are readily available, making them a cost-efficient alternative to other construction materials. Their versatility and ease of installation also contribute to reducing labor and construction costs. Another advantage of steel wire rods is their eco-friendliness. Steel is a highly recyclable material, and incorporating steel wire rods in construction helps conserve natural resources and minimize waste. Furthermore, steel structures can be disassembled and reused, reducing the environmental impact associated with construction activities. Lastly, steel wire rods offer an added layer of safety as they are fire-resistant. Steel does not burn or contribute to the spread of fire, which is crucial in preventing loss of life and property during fire incidents. In conclusion, the advantages of using steel wire rods in construction lie in their strength, flexibility, corrosion resistance, cost-effectiveness, sustainability, and fire resistance. These qualities make them the preferred choice for various construction applications, contributing to the overall quality and longevity of structures.
- Q: How is steel wire rod used in the manufacturing of wire for suspension bridges?
- Steel wire rod is used in the manufacturing of wire for suspension bridges as it serves as the primary raw material. The wire rod is first drawn through a series of dies to reduce its diameter and increase its strength. This process, known as wire drawing, transforms the rod into a long, thin wire with desired mechanical properties. The resulting wire is then further processed and woven into intricate cable systems, which form the main load-bearing elements of suspension bridges. The high tensile strength and durability of steel wire make it a crucial component in ensuring the structural integrity and stability of suspension bridges, allowing them to withstand heavy loads and span long distances.
- Q: What are the common heat treatment processes for steel wire rod?
- Steel wire rods undergo various heat treatment processes to enhance their properties and characteristics. These processes, including annealing, quenching, tempering, and normalizing, serve specific purposes. 1. Annealing involves heating the steel wire rod to a specific temperature and maintaining it for a certain duration, followed by controlled cooling. This process enhances the material's ductility and machinability by reducing its hardness and brittleness. 2. Quenching is a rapid cooling process in which the heated wire rod is immersed in a quenching medium like oil or water. This rapid cooling increases the wire rod's strength and hardness but also makes it more brittle. 3. Tempering is done after quenching to reduce brittleness and relieve internal stresses. The quenched wire rod is heated to a specific temperature and held there for a certain period, followed by controlled cooling. Tempering improves the wire rod's toughness and ductility while maintaining a desirable level of strength. 4. Normalizing is a heat treatment process similar to annealing, but with a different cooling method. The wire rod is heated above its transformation range and allowed to cool in still air. Normalizing refines the material's grain structure, improving its mechanical properties and reducing internal stresses. These heat treatment processes can be combined and modified to achieve specific desired properties for steel wire rods. The choice of process depends on factors such as the desired mechanical properties, intended application, and the type of steel being treated.
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Hot rolled wire rod
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