Hot rolled wire rod
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Also called wire rod, steel wire rod (s), small diameter steel usually refers to adisk. Wire diameters in the range 5-19 mm (usually 6-9 mm), the lower limit is the minimum size of hot rolled steel sections. The diameter of the round steelwire rod is relatively small, commodity form is rolled into plate supply, at the site of common have diameters of 6, 8, 10, 12 mm, low carbon steel are,generally not used for main reinforcement of reinforced concrete structure,much used for steel sleeve, and a small diameter for the brick reinforcedmasonry structure in the "". Many varieties of wire rod. Low carbon steel wire rod steel wire rod in the commonly known as cords, in high carbon steel wire,hard line. Blank wire rod are used mainly for drawing, but also can be directlyused as building materials and processed into mechanical parts. Stainless steel wire rod used in the manufacture of stainless steel wire, stainless steelspring wire, stainless steel wire and stainless steel wire rope forging steel wire.With the advances in production technology, has been the emergence of a square,
Hexagon, fan and other special-shaped section wire rod; the upper limit of the diameter has been expanded to 38 mm; disc weight from the original 40-60 kghas increased to 3000 kg. Due to the development of new heat treatment process after rolling, the iron oxide scale on wire rod surface obviouslythinning, organizational performance is greatly improved. Wire rod needs to use the bar straightening machine straightening feeding before use, but alsothe removal of oxides in the machine, but also in the bending tensilerepeatedly, a certain increase strength. Small site without straightening machine, windlass straightened wire rod used, if it is a direct pull is not desirable, easy to produce plastic deformation is too large, should end with ahammer to control the tension pulley.
Commonly used wire line production.
A, through the step by step the billet heating furnace heated to above 1100 degrees Celsius;
Two, heating the billet, after high pressure water descaling;
Three, into the roughing mill rolling, roughing mill for the strip plant;
Four, after roughing rolled piece into the water for cooling, in order to control its internal microstructure;
Five, leave water cooling period after entering the mill and finishing mill for further rolling;
Sixth, after finishing the shape of rolled piece formed by spinning machine spit out volume;
Seven, volume of wire forward cooled in the air cooling section;
Eight, at the end of the air cooling section, wire rod by coil unit into drum shape;
After nine, with drum shape of baling wire into the baling machine;
Ten, into the shipping department.
use
Wire is mainly used as the reinforcement of reinforced concrete and welding structure or reprocessed raw material (such as drawing, nail, etc.). According to the steel distribution directory, mild steel wire including ordinary hot-rolled wire rod, welding rod, blasting line with wire rod, conditioning threaded rod, high quality wire rod. USES a wide range of mild steel wire rod is mainly ordinary hot-rolled wire rod, also known as the common wire, it is composed of Q195, Q215, Q235 plain carbon steel hot rolling and nominal diameter 5.5 14.0 mm, rolling into each coil weight in 100-200 kg, now with no twist on the high speed wire mill rolling and control cooling after rolling, a diameter of 5.5 22.0 mm the grail weighing up to 2500 kg. Ordinary wire is mainly used for construction, wire drawing, packaging, welding rod and produce bolts, nuts, rivets, etc. High quality wire, only supply high quality carbon structural steel hot rolled wire rod. Such as ML08AL, 08 f, 10 b21, 35 mn, mn, 65, 75, 50 mn, etc. Used as the material of steel wire and other metal products and other structures, and other high-quality steel rolling of wire rod. More than 8 mm on high quality material, 8 mm below listed in metal products.
The dosage of wire rod is one of the large steel varieties. After rolling can be directly used in the reinforcement of reinforced concrete and the welding structure, and also can be used by the reprocessing. For example, by drawing into all kinds of wire, which are then rewinded into wire and twist wire rope, woven winding and heat treatment as a spring; The heat into the rivet and cold forging, cold forging and rolling as bolts, screws, etc.; Through cutting into heat treatment machine parts or tools.
Is the world's largest producer of wire rod in China, the annual output more than a third of total world production, wire is also China's second largest steel products, in the proportion of domestic steel production has been higher, 2007 domestic wire rod production accounts for 14.2% of the proportion of the total steel production in China. In recent years, domestic wire rod production base and the domestic crude steel production growth speed, almost remain at around 20%, growth slowed in 2007, down to 13.8%, the total is relatively nearly doubled in 2003. From import and export of wire rod, wire for a long time has been a main steel products export in our country, also is our country has maintained a net export status of steel varieties, especially the special rapid export growth in recent years. In 2007 China's exports of 6.238 million tons wire, year-on-year increase of 684000 tons, up 12.3%; Import 614000 tons, 91000 tons less than a year. From domestic consumption, wire wire application in the field of architecture is more, since 2000, driven by the domestic investment demand situation, domestic wire rod consumption has been maintained a fast growth.
Wire with deeper purpose: in many areas is one of the most widely in the IT industry.
Non-ferrous wire is widely used now.
- Q: How is steel wire rod used in the manufacturing of wire forms for solar panels?
- Wire forms for solar panels require steel wire rod as an essential component. This raw material is shaped and formed into various wire structures used in solar panel construction. To transform the steel wire rod into suitable wire forms for solar panel production, a series of processes is undertaken. The first step involves wire drawing, where the steel wire rod is drawn through dies to decrease its diameter and increase its length. This process creates a more uniform and smooth wire with the desired dimensions. Once the steel wire rod is transformed into wire, it can undergo further processing to create specific wire forms for solar panels. These wire forms, such as support frames, interconnectors, busbars, and grounding wires, are designed to provide structural stability, electrical conductivity, and mechanical support to the solar panel. To manufacture these wire forms, various techniques like bending, cutting, welding, and shaping are used. The malleability and strength of the steel wire rod make it an ideal material for these processes, allowing for easy shaping and forming of intricate structures while maintaining structural integrity. Additionally, the steel wire rod used in wire forms for solar panels is often coated or treated to enhance durability and corrosion resistance. Protective coatings, such as zinc, aluminum, or polymer-based coatings, provide an extra layer of defense against environmental factors like moisture and UV radiation. In conclusion, steel wire rod is an indispensable component in the manufacturing of wire forms for solar panels. It serves as the raw material for creating wire structures that offer structural stability, electrical conductivity, and mechanical support to the solar panel. The malleability and strength of steel wire rod allow for easy shaping and forming, while protective coatings improve durability and resistance to corrosion.
- Q: What are the different tolerances for steel wire rods?
- The tolerances of steel wire rods can differ based on their specific application and industry standards. However, there are generally accepted tolerance ranges for different dimensions of steel wire rods. One common tolerance pertains to the diameter or thickness of the wire rod, which can vary from a few millimeters to several inches depending on its intended use. For example, wire rods used in construction for reinforcing concrete may have a tolerance of +/- 0.5 mm, while those used in manufacturing automotive components may have a tighter tolerance of +/- 0.1 mm. Another crucial tolerance to consider is the straightness of the wire rod, referring to its overall straightness along the entire length. Straightness tolerances can range from a few millimeters to a few centimeters per meter. For applications requiring precise alignment, such as in the production of precision instruments or machinery, tighter straightness tolerances are necessary. Surface finish is also significant and can have specific tolerances for steel wire rods. This refers to the condition of the surface, including any imperfections or irregularities. Depending on the intended use, surface finish tolerances can range from rough, measuring a few micrometers, to smooth, resembling a mirror-like finish. It's important to note that these tolerance ranges may slightly vary depending on the specific standards set by different organizations or countries. For instance, the American Society for Testing and Materials (ASTM) has its own set of tolerances for steel wire rods, and the International Organization for Standardization (ISO) has its own standards as well. In conclusion, the tolerances for steel wire rods can differ based on factors like diameter, straightness, and surface finish. These tolerances are necessary to ensure that the wire rods meet the required specifications and perform effectively in their intended applications.
- Q: What are the different mechanical testing methods used for steel wire rod?
- The different mechanical testing methods used for steel wire rod include tensile testing, bending testing, impact testing, torsion testing, and hardness testing.
- Q: How is steel wire rod used in the manufacturing of wire forms for ski lifts?
- Steel wire rod is an essential component in the manufacturing of wire forms for ski lifts. These wire forms are responsible for providing the necessary support and strength to the ski lift system. Firstly, steel wire rod is used to create the primary cables that run along the ski lift structure. These cables bear the weight of the ski lift and its passengers, ensuring their safety and stability. The high tensile strength of steel wire rod is crucial in withstanding the heavy loads and stress that the ski lift system experiences during operation. Additionally, steel wire rod is utilized in the creation of the suspension cables that connect the ski lift cabins to the primary cables. These suspension cables play a vital role in keeping the cabins balanced and levelled while in motion. The durability and reliability of steel wire rod ensure that these suspension cables can withstand the constant movement and varying forces exerted on them. Moreover, steel wire rod is also used in the construction of safety cables that are installed as a precautionary measure. These safety cables act as a backup system, providing an additional level of security for the ski lift passengers. In case of any unforeseen event or malfunction, the safety cables ensure that the cabins remain securely attached to the primary cables, preventing any potential accidents. Overall, steel wire rod serves as the backbone of wire forms for ski lifts by providing the necessary strength, stability, and safety required for their operation. The quality and durability of steel wire rod play a crucial role in ensuring the reliability and longevity of ski lift systems, ultimately contributing to the safety and enjoyment of skiers and snowboarders.
- Q: How is steel wire rod used in automotive applications?
- Steel wire rod is used in various automotive applications due to its strength, durability, and versatility. It is commonly utilized in the production of springs, cables, belts, and reinforcements for tires. Additionally, steel wire rod is crucial in the manufacturing of safety components such as seat belts and airbags, ensuring the overall safety and reliability of vehicles on the road.
- Q: How is the steel wire rod industry affected by fluctuations in raw material prices?
- The steel wire rod industry is significantly affected by fluctuations in raw material prices. Raw materials, such as iron ore, coal, and scrap metal, are essential for the production of steel wire rods. Any changes in the prices of these raw materials can have a direct impact on the cost of production for steel wire rod manufacturers. When raw material prices increase, it directly increases the input costs for steel wire rod production. This puts pressure on manufacturers to either absorb the higher costs, which can lead to reduced profit margins, or pass on the increased costs to customers through higher prices. In either case, it can impact the competitiveness of steel wire rod manufacturers in the market. On the other hand, when raw material prices decrease, it can provide some relief to steel wire rod manufacturers as it reduces their production costs. This can enable manufacturers to offer lower prices or maintain their profit margins while remaining competitive in the market. Fluctuations in raw material prices also affect the supply chain of the steel wire rod industry. Manufacturers rely on a steady supply of raw materials, and any disruption or volatility in prices can impact their ability to procure sufficient quantities of raw materials. This can cause delays in production, lead to higher inventory costs, and affect the overall productivity of the industry. Additionally, fluctuations in raw material prices can also impact the profitability of steel wire rod manufacturers. If raw material prices increase significantly and manufacturers are unable to pass on the increased costs to customers, it can result in reduced profitability and potentially even financial losses. Conversely, when raw material prices decrease, manufacturers may experience improved profitability. In conclusion, fluctuations in raw material prices have a direct impact on the steel wire rod industry. It affects the cost of production, competitiveness, supply chain, and profitability of manufacturers. As a result, industry players closely monitor and analyze raw material price trends to make informed decisions and mitigate the impacts of price fluctuations.
- Q: How is steel wire rod packaged for transportation and storage?
- Steel wire rod is typically packaged in a manner that guarantees its protection and ease of handling during transportation and storage. To achieve this, a series of steps are taken to ensure the product's safety and integrity. Typically, steel wire rod is bundled together using steel straps or wires. These bundles are tightly secured to prevent any movement or damage while being transported. The size and weight of these bundles may vary depending on the specific requirements and dimensions of the wire rods. To offer further protection against external factors like moisture, dust, and corrosion, it is common to coat the wire rod with a layer of oil or other rust-resistant material. This coating helps maintain the wire rod's quality and durability while in storage or during transportation. The bundles of steel wire rod are then stacked and stored in a warehouse or on a pallet. This method ensures easy handling and efficient use of space. The pallets, made from wood, plastic, or metal, are designed to withstand the weight and pressure of the wire rod bundles. Additionally, they facilitate the use of forklifts or other lifting equipment for loading and unloading purposes. During transportation, steel wire rod is typically loaded onto trucks, trains, or ships for long-distance travel. Proper lifting equipment is employed during the loading and unloading process to ensure the bundles' safety and integrity. The wire rod bundles are securely fastened and secured to prevent any movement that could potentially cause damage. In summary, the packaging of steel wire rod for transportation and storage involves securely bundling, applying a protective coating, stacking and storing on pallets, and using appropriate lifting equipment. These measures are essential in guaranteeing the wire rod's safety, quality, and integrity throughout its journey from the manufacturing facility to its final destination.
- Q: What are the main factors influencing the choice of steel wire rod order frequency?
- The frequency at which companies place orders for steel wire rods is influenced by several key factors. Firstly, demand and market conditions play a significant role. If there is a high demand for steel wire rods in the market, companies may need to place more frequent orders to meet customer requirements and maintain inventory levels. Additionally, market conditions such as price fluctuations and supply availability can also impact the order frequency. Secondly, the production capacity of the steel wire rod supplier and the lead time required for delivery can affect the order frequency. If a supplier has limited production capacity or a longer lead time, companies may need to place larger and less frequent orders to ensure a continuous supply. Thirdly, inventory management is another factor to consider. Existing inventory levels and storage capacity can influence the order frequency. If a company has limited storage space or wants to minimize inventory holding costs, they may choose to place more frequent orders in smaller quantities. Cost considerations also come into play. The cost of steel wire rods, including the purchase price, transportation, and any applicable taxes or duties, is a significant factor. Companies may analyze the cost of holding inventory versus the cost of frequent ordering to determine the most cost-effective approach. Lastly, the relationship between the company and the steel wire rod supplier can impact the order frequency. A strong and reliable partnership allows for more flexibility in adjusting the order frequency based on changing market conditions or business needs. In conclusion, the choice of steel wire rod order frequency is influenced by demand and market conditions, production capacity and lead time, inventory management, cost considerations, and supplier relationships. Companies must consider these factors to ensure a steady and efficient supply of steel wire rods.
- Q: What are the common industry skills for steel wire rod manufacturers?
- Some common industry skills for steel wire rod manufacturers include knowledge of metallurgy and steel production processes, proficiency in operating and maintaining manufacturing equipment, expertise in quality control and inspection techniques, ability to interpret technical drawings and specifications, and strong problem-solving and troubleshooting skills. Additionally, good communication and teamwork abilities are important for coordinating with colleagues and customers in order to meet production targets and deliver high-quality products.
- Q: How is steel wire rod used in the production of wire products?
- Wire products rely heavily on steel wire rod as a vital component in their production. This semi-finished product is created through a rolling process from steel billets. It is widely used across different industries as a raw material to manufacture various types of wire products. The production of steel wires is one of the primary uses for steel wire rod. These wires find extensive applications in construction, automotive, electrical, and manufacturing sectors for diverse purposes. For instance, they are employed in reinforcing concrete structures, creating wire ropes, making fences, springs, nails, and screws. To manufacture wire products, steel wire rod undergoes a series of manufacturing processes. Initially, it is heated and then passed through rolling mills to decrease its diameter and increase its length. This process, referred to as hot rolling, enhances the mechanical properties of the wire rod. Following hot rolling, the wire rod is cooled and subjected to a pickling process to eliminate any scale or impurities from its surface. It is then drawn through dies to further reduce its diameter and improve its surface finish. This cold drawing process enhances the wire's strength and ductility. Once the desired size and properties are achieved, the wire can be further processed or supplied as a finished product. Depending on the requirements, additional processes such as heat treatment, coating, or surface finishing may be applied to enhance the wire's performance and make it suitable for specific applications. In conclusion, steel wire rod plays a critical role as a raw material in the production of wire products. Its versatility, strength, and ductility make it an optimal choice for a wide range of applications. Through various manufacturing processes, the wire rod is transformed into high-quality steel wires that find extensive use in construction, automotive, electrical, and manufacturing industries.
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Hot rolled wire rod
- Loading Port:
- China Main Port
- Payment Terms:
- TT OR LC
- Min Order Qty:
- -
- Supply Capability:
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