• Hot rolled wire rod System 1
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Hot rolled wire rod

Hot rolled wire rod

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Also called wire rod, steel wire rod (s), small diameter steel usually refers to adisk. Wire diameters in the range 5-19 mm (usually 6-9 mm), the lower limit is the minimum size of hot rolled steel sections. The diameter of the round steelwire rod is relatively small, commodity form is rolled into plate supply, at the site of common have diameters of 6, 8, 10, 12 mm, low carbon steel are,generally not used for main reinforcement of reinforced concrete structure,much used for steel sleeve, and a small diameter for the brick reinforcedmasonry structure in the "". Many varieties of wire rod. Low carbon steel wire rod steel wire rod in the commonly known as cords, in high carbon steel wire,hard line. Blank wire rod are used mainly for drawing, but also can be directlyused as building materials and processed into mechanical parts. Stainless steel wire rod used in the manufacture of stainless steel wire, stainless steelspring wire, stainless steel wire and stainless steel wire rope forging steel wire.With the advances in production technology, has been the emergence of a square,

Hexagon, fan and other special-shaped section wire rod; the upper limit of the diameter has been expanded to 38 mm; disc weight from the original 40-60 kghas increased to 3000 kg. Due to the development of new heat treatment process after rolling, the iron oxide scale on wire rod surface obviouslythinning, organizational performance is greatly improved. Wire rod needs to use the bar straightening machine straightening feeding before use, but alsothe removal of oxides in the machine, but also in the bending tensilerepeatedly, a certain increase strength. Small site without straightening machine, windlass straightened wire rod used, if it is a direct pull is not desirable, easy to produce plastic deformation is too large, should end with ahammer to control the tension pulley.

Commonly used wire line production.

A, through the step by step the billet heating furnace heated to above 1100 degrees Celsius;

Two, heating the billet, after high pressure water descaling;

Three, into the roughing mill rolling, roughing mill for the strip plant;

Four, after roughing rolled piece into the water for cooling, in order to control its internal microstructure;

Five, leave water cooling period after entering the mill and finishing mill for further rolling;

Sixth, after finishing the shape of rolled piece formed by spinning machine spit out volume;

Seven, volume of wire forward cooled in the air cooling section;

Eight, at the end of the air cooling section, wire rod by coil unit into drum shape;

After nine, with drum shape of baling wire into the baling machine;

Ten, into the shipping department.

use

Wire is mainly used as the reinforcement of reinforced concrete and welding structure or reprocessed raw material (such as drawing, nail, etc.). According to the steel distribution directory, mild steel wire including ordinary hot-rolled wire rod, welding rod, blasting line with wire rod, conditioning threaded rod, high quality wire rod. USES a wide range of mild steel wire rod is mainly ordinary hot-rolled wire rod, also known as the common wire, it is composed of Q195, Q215, Q235 plain carbon steel hot rolling and nominal diameter 5.5 14.0 mm, rolling into each coil weight in 100-200 kg, now with no twist on the high speed wire mill rolling and control cooling after rolling, a diameter of 5.5 22.0 mm the grail weighing up to 2500 kg. Ordinary wire is mainly used for construction, wire drawing, packaging, welding rod and produce bolts, nuts, rivets, etc. High quality wire, only supply high quality carbon structural steel hot rolled wire rod. Such as ML08AL, 08 f, 10 b21, 35 mn, mn, 65, 75, 50 mn, etc. Used as the material of steel wire and other metal products and other structures, and other high-quality steel rolling of wire rod. More than 8 mm on high quality material, 8 mm below listed in metal products.

The dosage of wire rod is one of the large steel varieties. After rolling can be directly used in the reinforcement of reinforced concrete and the welding structure, and also can be used by the reprocessing. For example, by drawing into all kinds of wire, which are then rewinded into wire and twist wire rope, woven winding and heat treatment as a spring; The heat into the rivet and cold forging, cold forging and rolling as bolts, screws, etc.; Through cutting into heat treatment machine parts or tools.

Is the world's largest producer of wire rod in China, the annual output more than a third of total world production, wire is also China's second largest steel products, in the proportion of domestic steel production has been higher, 2007 domestic wire rod production accounts for 14.2% of the proportion of the total steel production in China. In recent years, domestic wire rod production base and the domestic crude steel production growth speed, almost remain at around 20%, growth slowed in 2007, down to 13.8%, the total is relatively nearly doubled in 2003. From import and export of wire rod, wire for a long time has been a main steel products export in our country, also is our country has maintained a net export status of steel varieties, especially the special rapid export growth in recent years. In 2007 China's exports of 6.238 million tons wire, year-on-year increase of 684000 tons, up 12.3%; Import 614000 tons, 91000 tons less than a year. From domestic consumption, wire wire application in the field of architecture is more, since 2000, driven by the domestic investment demand situation, domestic wire rod consumption has been maintained a fast growth.

Wire with deeper purpose: in many areas is one of the most widely in the IT industry.

Non-ferrous wire is widely used now.




Q:How is steel wire rod used in the manufacturing of wire rope trays?
Steel wire rod is used in the manufacturing of wire rope trays as it serves as the primary raw material. The wire rod is processed and drawn into individual wires, which are then twisted together to form strands. These strands are further twisted together to create wire ropes, which are used to construct the trays. The high strength and durability of steel wire rod make it an ideal choice for wire rope trays, ensuring they can securely hold and transport various items.
Q:How is steel wire rod used in the manufacturing of wire forms for fishing nets?
The manufacturing of wire forms for fishing nets relies heavily on steel wire rod. This essential component undergoes a series of steps to be transformed into a usable wire form. Cleaning, annealing, and drawing processes are employed to achieve the desired diameter and tensile strength. These procedures are crucial in ensuring that the wire possesses the necessary strength and flexibility to withstand the tension and stress it will encounter when used in fishing nets. Once the wire rod has been converted into wire, it is then utilized to fashion the various wire forms needed for fishing nets. These wire forms, including hoops, rings, loops, and connectors, are vital in constructing a functional fishing net. Specialized machinery and techniques, such as bending, cutting, and welding, are employed to create these wire forms according to the specific design requirements. The wire forms are then assembled together to form the structure of the net. The utilization of steel wire rod in the manufacturing of wire forms for fishing nets offers numerous advantages. Steel is renowned for its high strength and durability, making it an ideal material for withstanding the harsh conditions and constant tension experienced by fishing nets. Moreover, steel wire rod is resistant to corrosion, ensuring that the wire forms will have a long lifespan even when exposed to water and other environmental factors. In conclusion, steel wire rod plays a vital role in the manufacturing of wire forms for fishing nets. It serves as the raw material from which the wire forms are created, providing the necessary strength, flexibility, and durability required for a functional fishing net.
Q:How is steel wire rod used in the production of tire cords?
Tire cords rely on steel wire rod, an indispensable element, for their production. These cords are embedded within the rubber of tires to offer strength and support. The steel wire rod undergoes a sequence of steps to achieve the desired form for tire cord manufacturing. To begin with, the steel wire rod undergoes hot rolling, which reduces its diameter and increases its length. This process enhances the wire rod's strength and flexibility, making it suitable for tire cord applications. Following hot rolling, the wire rod is subjected to a heat treatment known as patenting. This treatment improves the wire's mechanical properties, such as tensile strength and elasticity, ensuring it can endure the demanding conditions tires face. Once appropriately processed, the steel wire rod is drawn through a series of dies to attain the desired diameter and surface finish. This drawing process further enhances the wire's strength and surface quality, meeting the strict requirements for tire cord production. Next, the drawn steel wire rod is coated with a layer of brass or zinc to enhance its adhesion to the rubber compound used in tire manufacturing. This coating also provides corrosion resistance, extending the lifespan of the tire cords. Lastly, the coated steel wire rod is twisted into cord structures with multiple strands, forming the tire cord. These cords are then embedded into the rubber during the tire manufacturing process. They play a vital role in reinforcing the tire, enabling it to withstand internal pressure, external forces, and maintain stability during vehicle movement. In conclusion, steel wire rod is an essential material in the production of tire cords. Through a series of processing steps, including hot rolling, heat treatment, drawing, and coating, the wire rod is transformed into durable and high-strength cords. These cords are embedded within the rubber of tires to provide crucial reinforcement and support, ensuring the tires can endure the challenging road conditions they encounter.
Q:What are the common industry qualifications for steel wire rod distributors?
The common industry qualifications for steel wire rod distributors typically include a strong understanding of the steel industry, knowledge of different types and grades of wire rods, experience in sales and distribution, good communication and negotiation skills, and a proven track record of successfully serving clients in the steel wire rod market. Additionally, industry certifications or qualifications related to steel manufacturing, quality control, and logistics may also be beneficial.
Q:What are the main factors affecting the market distribution of steel wire rod?
The main factors affecting the market distribution of steel wire rod include supply and demand dynamics, price fluctuations, production capacity, technological advancements, government policies, transportation costs, and competition from substitute products.
Q:How is steel wire rod used in the manufacturing of wire for suspension systems in planes?
The production of wire for suspension systems in planes relies heavily on steel wire rod. This essential component is typically made from high-quality steel, which boasts impressive strength, durability, and flexibility. To ensure optimum quality, the manufacturing process begins with careful selection and inspection of the steel wire rod. It then goes through a series of treatments, including cleaning, surface treatment, and heat treatment, to enhance its properties for suspension systems. Once the steel wire rod is prepared, it undergoes further processing to create wire suitable for suspension systems. This involves drawing the wire rod through a sequence of dies, reducing its diameter and increasing its length. Known as wire drawing, this process refines the steel wire and enhances its mechanical properties. The resulting wire is subjected to a range of tests, such as tensile strength and fatigue tests, to ensure compliance with strict safety standards for suspension systems in planes. These tests validate the wire's ability to withstand the extreme forces and vibrations experienced during flight. After successfully passing the tests, the wire undergoes additional processing to meet specific requirements for suspension systems. It may undergo treatments like galvanizing or coating to enhance corrosion resistance and overall performance. Ultimately, the manufactured wire is ready for integration into plane suspension systems. It plays a vital role in providing support, stability, and flexibility to these systems. The steel wire enables the suspension system to effectively absorb shocks and vibrations during takeoff, landing, and turbulence, ensuring the safety and comfort of passengers and crew. In conclusion, the outstanding strength, durability, and flexibility of steel wire rod make it a crucial component in the manufacturing of wire for plane suspension systems. Through a series of processes, the wire is refined and subjected to rigorous testing before being incorporated into suspension systems, contributing to safe and comfortable flights.
Q:How is the straightness of steel wire rod measured?
The straightness of steel wire rod is typically measured using a method called the straightness deviation test. This involves placing the rod on a flat surface and measuring the maximum distance between the rod and the surface at various points along its length. To perform the test, a straightedge or a precision straightness measuring instrument is placed on the surface parallel to the steel wire rod. Several measurements are taken along the length of the rod, typically at regular intervals. The distance between the rod and the straightedge is measured at each point, and the maximum deviation is recorded as the straightness deviation. The straightness deviation is usually expressed in terms of the maximum distance in millimeters or inches that the rod deviates from a perfectly straight line. A smaller deviation indicates a straighter rod, while a larger deviation indicates a more bent or curved rod. In addition to the straightness deviation test, other methods such as visual inspection or laser technology can also be used to assess the straightness of steel wire rod. These methods provide a more detailed and accurate measurement of the rod's straightness, allowing manufacturers to ensure that the rod meets the required quality standards for its intended application.
Q:What are the different quality control measures for steel wire rod production?
There are several quality control measures that are implemented during the production of steel wire rods to ensure their quality and conformity to industry standards. Some of the key quality control measures for steel wire rod production include: 1. Chemical Composition Analysis: The chemical composition of the steel wire rods is thoroughly analyzed to ensure that it meets the specified requirements. This analysis is typically done using techniques such as spectrometry, which helps identify the presence of any impurities or elements that may affect the wire rod's properties. 2. Dimensional Control: The dimensions of steel wire rods, including diameter and length, are closely monitored during the production process. This is done using precision instruments and gauges to ensure that the wire rods meet the required specifications and tolerances. 3. Surface Inspection: The surface of steel wire rods is visually inspected to identify any defects such as cracks, scratches, or other surface irregularities. This inspection is typically performed using optical or visual inspection techniques to ensure a smooth and defect-free surface. 4. Mechanical Testing: Various mechanical tests are conducted on the steel wire rods to evaluate their strength, ductility, and other mechanical properties. These tests may include tensile testing, hardness testing, and impact testing, among others. The results of these tests help ensure that the wire rods possess the required mechanical properties for their intended applications. 5. Non-Destructive Testing: Non-destructive testing techniques, such as ultrasonic testing or magnetic particle inspection, are used to identify any internal defects or discontinuities in the steel wire rods. These tests help ensure the structural integrity of the wire rods and detect any potential flaws that may affect their performance. 6. Heat Treatment Control: Heat treatment processes, such as annealing or quenching, are crucial in achieving the desired mechanical properties of steel wire rods. Therefore, it is essential to closely monitor and control the heat treatment parameters to ensure that the wire rods attain the desired hardness, strength, and microstructure. 7. Packaging and Labeling: Quality control measures also extend to the packaging and labeling of steel wire rods to ensure that they are protected during transportation and storage. Proper packaging materials and techniques are employed to prevent damage or corrosion, and accurate labeling is done to provide necessary information about the wire rods' specifications and quality. Implementing these quality control measures throughout the production process helps ensure that steel wire rods meet the required standards and specifications, providing customers with reliable and consistent products for their various applications.
Q:How long is the shelf life of steel wire rod?
The shelf life of steel wire rod is typically indefinite as long as it is stored properly and protected from environmental factors that could cause corrosion or damage.
Q:What are the different types of steel wire rod coatings used for improved electrical conductivity?
There are several types of steel wire rod coatings used for improved electrical conductivity, including copper, tin, silver, and nickel. These coatings help enhance the wire's ability to conduct electricity by reducing resistance and improving the flow of electrical current.

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