• Durable in use and corrosion-resistant GRE pipe System 1
  • Durable in use and corrosion-resistant GRE pipe System 2
  • Durable in use and corrosion-resistant GRE pipe System 3
  • Durable in use and corrosion-resistant GRE pipe System 4
  • Durable in use and corrosion-resistant GRE pipe System 5
Durable in use and corrosion-resistant GRE pipe

Durable in use and corrosion-resistant GRE pipe

Supplier:
Lianyungang Zhongfu Lianzhong Composites Group Co.,Ltd.
Ref Price:
get latest price
Loading Port:
Lianyungang
Payment Terms:
TT OR LC
Min Order Qty:
0 m
Supply Capability:
5000 m/month
Option:
Pipe diameter:DN40-DN600 Operating temperature: 65℃ or 93 ℃ Design pressure: 1.0-5.0mpa

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Item specifice

Place of Origin:
Jiangsu,China
color:
Customizable
Raw material:
Resin, fiberglass
Manufacturing standards:
AWWA, ASME, BS, etc.

Product Advantages:

1. Durable in use and corrosion-resistant:the surface of internal and external can resist many kinds corrosion of chemicals, crude oil. injected water and bacteria. 

2. Light weight: 24% weight of ductile iron, it is convenient for installation in the absence of heavy machinery and large tools.

3. Low cost: Internal surface can reduce friction and the cost of transporting by pump.

4. Efficient and eneray saving: GRE pipe compared with steel tube can reduce the consumption of heat.

5. The solution of pipe system: The whole FRP pipe have different size, pipe joints, pressure rating for choice.

6. The long life cycle and low cost: There is almost no maintenance costs after installation and use, and it has higher lifetime cost compared with steel tube.

Joint type

1. API thread application: High pressure oil & gas & water pipeline

2.T thread joint application: High pressure oil & gas & water pipeline

3.Bonding joint application: Underground low pressure pipeline

4.Locking key joint application: Underground low pressure pipeline

5.Flange joint application: Pipe and pipe or pipe joint other equipment

6.Lamination joint application: Low pressure pipeline connection

Produts Application

1.Oil & gas-onshore

Crude oil gathering line
Injected water
Macromolecule
Process pipeline in station
LNG pipeline

 

1. Vessel and offshore platform

Ballast water
Cooling water
DrainageFresh water pipe
Drinking water
Fire fighting water pipe
Sea water transport
Sewage transport

 

2. Bittern special purpose

Transport bittern 
Transport sewage

 

3. Underground pipe and casing pipe

CBM casing pipe
Shale gas casing pipe
Underground oil pipe
Oil casing pipe

 

 

Product Performance

The corrosion picture comparison between ordinary steel pipe and FRP pipe

Performance comparison between ordinary steel pipe and FRP pipe:

Comparison Item

GRE pipe

Ordinary Steel Pipe

Corrosion Resistance

Good corrosion resistance

Bad corrosion resistance

Service Life

20-30 years(the designed service life is more than 50 years )

5-10 years (nocathodic protection and preservative)

Frictional Resistance

Smooth inner wall can reduce the accumulation of paraffin and scale;Low surface friction increase the flow of fluid velocity

The rough inner surface is easy to form scale and paraffin deposition;High surface friction leads to loss of workpressure

Insulation Performance

There is no minimum and additional insulation material" requirement under high temperature and harsh environment

A lot of heat loss under the condition of high temperature

Engineering Installation

Light weight, low cost of installation and transport

High weight, high cost of installation and transport

Maintenance Fecs

It almost need no repair

Need anti-corrosive paint, cathodic protection and corrosion monitoring

Environmental Performance

Low energy consumption in the process of productionand use

High energy consumption in the process of production and use

 

 

Production Information:

GRE wall structure:

 Pipe internal liner is used for anti-corrosion
 Pipe structural layer is used for pipe strength
 Anti-uv protection can used in pipe external to resist uv & the weathering exposure and environmental protection
 If high flow conducting electrostatic discharge need, GRE pipe can be used to conduct harmful static electricity discharged in the danger zone
In the fire, protective layer meet the fire resistance performance of protection box, required by firefighting, and produce less harmful gas.

Jet fire and fire-resistant experiment:

Level 3 fire-resistant experiment:

 

 

 

 

Production Method:

 Filament winding is used for both pipe and fitting production.
 The fiber glass will be winded on the mandrel after soaked into the resin. The mandrel will be rotated according to programmed mode.
 Multiply mandrels can be winded at the same time with one winding machine which has improved the work efficiency and guaranteed the quality.
 The winding of pipe fittings I flange, elbow, tee, coupling ) are made of two axis winding machines.

 

Production Process:


 

 

 

 

 

 

 

Quality Control:



Universal tester                      Differential scanning calorimeter (DSC)



Drying oven                       Fatigue tested machine


Before delivery, all pipes conduct 100% hydrostatic pressure monitoring in accordance with API standard.     

 

 

 

Standard & Specification:

 API 15HR Specification for High Pressure Fiberglass Line Pipe

 API 15LR Specufcation for Low Pressure Fiberglass Line Pipe and fittings

 ISO 14692 Petroleum and natural gas industries - Glass-reinforced plastics (GRP) piping

 AWWA C950 Standard for fiberglass pressure pipe

 AWWA M45 Fiberglass pipe design

 IMO Res.A753(18) Plastic pipes on the ship

 ASTM F1173 Standard Specification for Thermosetting Resin Fiberglass Pipe Systems to Be Used for Marine Applications

 ASTM---D2996 Standard Specification for Filament-Wound "Fiberglass" (Glass-Fiber-Reinforced Thermosetting-Resin) Pipe

 API 5B Casing, tubing. line pipe thread specification


Q:What is the structure and function of glass fiber reinforced plastic lining?
Repeat the process of brushing and sticking, forming three cloth, four glue or four cloth, five glue process, according to the corrosive strength of the medium, the thickness of the glass fiber reinforced plastic lining layer is different, and the price is different.FRP lining is slightly cheaper than rubber lining, but the price is only about 30% of the latter
Q:The role of glass fiber reinforced plastic cooling towers
Is specializing in the production of glass steel cooling tower, cooling tower, cooling tower, commonly known as cooling tower, glass tower, tower, main square, round, crossflow and counterflow, no filler spray cooling tower series.
Q:Where are the advantages of FRP pipes? Long life?
Heat resistant and frost resistantAt the temperature of -30 DEG C, it still has good toughness and high strength. It can be used for a long time in the range of -50, -80 degrees Celsius, and the resin with special formula can work at the temperature above 110 DEG C.
Q:FRP acceptance standard
Perform hydrostatic test. In order to comprehensively check the installation quality of pipes, the pressure test shall be carried out according to the test methods stipulated in the code for construction and acceptance of water supply and drainage pipe works, and the allowable seepage water quantity shall be carried out according to the standards of the steel pipe.
Q:What are the differences between inorganic FRP pipes and plexiglass pipes, what are the advantages and disadvantages?
Inorganic glass fiber reinforced plastic wind pipe: magnesium magnesite soil and glass fiber mesh cloth made of advantages: flame retardant shortcomings: large proportion, low strength
Q:What are the construction methods of glass fiber reinforced plastic paint anticorrosive pipes?
Epoxy coal tar coating consists of two main components with epoxy coal asphalt composition, is a (epoxy) B (curing agent) two-component coating, with good adhesion, toughness, moisture resistance, water resistance, chemical resistance, has the properties of prevent various ions through the film, and is coated with objects with the expansion of shrinkage characteristics. The paint film never falls off or cracks.
Q:What are the advantages of glass fiber reinforced plastic sand pipe than HDPE pipe?
Advantages of HDPE tubes:1. It is easy to form the closed anti-seepage system by butt welding and electrofusion welding. When laying along the trench, the excavation of the trench can be reduced and the amount of the fittings can be reduced.2 、 light weight and easy to install;3 、 strong abrasion resistance and excellent hydraulic performance, the buried pipeline can be protected without outer layer. The utility model can be applied to the earthquake and the soil subsidence area of the mining area, and can be laid on the bottom of the river by immersion method.4 、 chemical resistance, resistance to internal, external and microbiological corrosion, corrosion resistance, and health. The utility model is suitable for conveying acid and alkaline substances, conveying sewage, natural gas, gas and other substances;5, good environmental adaptability and frost resistance. It can be used in indoor and outdoor water supply pipelines.6, long service life, with more than almost 50 years of service life;7, easy to recycle
Q:Why FRP pipes for outdoor waste gas treatment equipment are selected?
Glass fiber reinforced plastic properties: light and hard, non conductive, stable performance, high mechanical strength, less recycling, corrosion resistance.
Q:How to improve the compressive strength of waste glass fiber reinforced plastic profiles (such as square tubes) should be started with resin, curing agent, glass fiber or other aspects!
Using reinforced materials of good quality, reinforced materials without alkali glass fiber are used;
Q:Winding method of glass fibre reinforced plastic pipeline anticorrosive glass fiber cloth
1) FRP reinforcement, length of rectangular duct is greater than 900mm, and the pipe length is more than 1250mm, should be strengthened. The reinforcement shall be made of bulk material (fiber reinforced plastic) and reinforced plate at the maximum stress, so as to increase the modulus of the section and increase the overall strength of the tube. FRP reinforcement can also be in the wind pipe production is completed, the treated metal or other corrosion resistant material for reinforcement, reinforcement and FRP as a whole, and with the same pipeline body cementitious material sealing gap2) hobas pipe surface thickness of the slurry to flatten the glass fiber mesh cloth texture is appropriate (see:). No dense air holes and grout leaks are allowed on the wall of the pipe to avoid the stress concentration under the bending tensile stress (positive air pressure) and the bending compressive stress (negative wind pressure).3) FRP pipe and flange corner should transition arc, transition radius to wall thickness of 0.8 ~ 1.2 times, improve the bearing capacity and the cantilever flange to avoid stress concentration. Fiberglass mesh shall be extended to the duct at the flange of the duct.

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