• Composite Durable and Corrosion-Resistant Gre Pipes System 1
  • Composite Durable and Corrosion-Resistant Gre Pipes System 2
  • Composite Durable and Corrosion-Resistant Gre Pipes System 3
  • Composite Durable and Corrosion-Resistant Gre Pipes System 4
  • Composite Durable and Corrosion-Resistant Gre Pipes System 5
Composite Durable and Corrosion-Resistant Gre Pipes

Composite Durable and Corrosion-Resistant Gre Pipes

Supplier:
Lianyungang Zhongfu Lianzhong Composites Group Co.,Ltd.
Ref Price:
get latest price
Loading Port:
Lianyungang
Payment Terms:
TT OR LC
Min Order Qty:
0 m
Supply Capability:
5000 m/month

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Specification

Place of Origin:
Jiangsu,China
color:
Customizable
Raw material:
Resin, fiberglass
Manufacturing standards:
AWWA, ASME, BS, etc.

Product Advantages:

1. Durable in use and corrosion-resistant:the surface of internal and external can resist many kinds corrosion of chemicals, crude oil. injected water and bacteria. 

2. Light weight: 24% weight of ductile iron, it is convenient for installation in the absence of heavy machinery and large tools.

3. Low cost: Internal surface can reduce friction and the cost of transporting by pump.

4. Efficient and eneray saving: GRE pipe compared with steel tube can reduce the consumption of heat.

5. The solution of pipe system: The whole FRP pipe have different size, pipe joints, pressure rating for choice.

6. The long life cycle and low cost: There is almost no maintenance costs after installation and use, and it has higher lifetime cost compared with steel tube.

Joint type

1. API thread application: High pressure oil & gas & water pipeline

2.T thread joint application: High pressure oil & gas & water pipeline

3.Bonding joint application: Underground low pressure pipeline

4.Locking key joint application: Underground low pressure pipeline

5.Flange joint application: Pipe and pipe or pipe joint other equipment

6.Lamination joint application: Low pressure pipeline connection

Produts Application

1.Oil & gas-onshore

Crude oil gathering line
Injected water
Macromolecule
Process pipeline in station
LNG pipeline

 

1. Vessel and offshore platform

Ballast water
Cooling water
DrainageFresh water pipe
Drinking water
Fire fighting water pipe
Sea water transport
Sewage transport

 

2. Bittern special purpose

Transport bittern 
Transport sewage

 

3. Underground pipe and casing pipe

CBM casing pipe
Shale gas casing pipe
Underground oil pipe
Oil casing pipe

 

 

Product Performance

The corrosion picture comparison between ordinary steel pipe and FRP pipe

Performance comparison between ordinary steel pipe and FRP pipe:

Comparison Item

GRE pipe

Ordinary Steel Pipe

Corrosion Resistance

Good corrosion resistance

Bad corrosion resistance

Service Life

20-30 years(the designed service life is more than 50 years )

5-10 years (nocathodic protection and preservative)

Frictional Resistance

Smooth inner wall can reduce the accumulation of paraffin and scale;Low surface friction increase the flow of fluid velocity

The rough inner surface is easy to form scale and paraffin deposition;High surface friction leads to loss of workpressure

Insulation Performance

There is no minimum and additional insulation material" requirement under high temperature and harsh environment

A lot of heat loss under the condition of high temperature

Engineering Installation

Light weight, low cost of installation and transport

High weight, high cost of installation and transport

Maintenance Fecs

It almost need no repair

Need anti-corrosive paint, cathodic protection and corrosion monitoring

Environmental Performance

Low energy consumption in the process of productionand use

High energy consumption in the process of production and use

 

 

Production Information:

GRE wall structure:

 Pipe internal liner is used for anti-corrosion
 Pipe structural layer is used for pipe strength
 Anti-uv protection can used in pipe external to resist uv & the weathering exposure and environmental protection
 If high flow conducting electrostatic discharge need, GRE pipe can be used to conduct harmful static electricity discharged in the danger zone
In the fire, protective layer meet the fire resistance performance of protection box, required by firefighting, and produce less harmful gas.

Jet fire and fire-resistant experiment:

Level 3 fire-resistant experiment:

 

 

 

 

Production Method:

 Filament winding is used for both pipe and fitting production.
 The fiber glass will be winded on the mandrel after soaked into the resin. The mandrel will be rotated according to programmed mode.
 Multiply mandrels can be winded at the same time with one winding machine which has improved the work efficiency and guaranteed the quality.
 The winding of pipe fittings I flange, elbow, tee, coupling ) are made of two axis winding machines.

 

Production Process:


 

 

 

 

 

 

 

Quality Control:



Universal tester                      Differential scanning calorimeter (DSC)



Drying oven                       Fatigue tested machine


Before delivery, all pipes conduct 100% hydrostatic pressure monitoring in accordance with API standard.     

 

 

 

Standard & Specification:

 API 15HR Specification for High Pressure Fiberglass Line Pipe

 API 15LR Specufcation for Low Pressure Fiberglass Line Pipe and fittings

 ISO 14692 Petroleum and natural gas industries - Glass-reinforced plastics (GRP) piping

 AWWA C950 Standard for fiberglass pressure pipe

 AWWA M45 Fiberglass pipe design

 IMO Res.A753(18) Plastic pipes on the ship

 ASTM F1173 Standard Specification for Thermosetting Resin Fiberglass Pipe Systems to Be Used for Marine Applications

 ASTM---D2996 Standard Specification for Filament-Wound "Fiberglass" (Glass-Fiber-Reinforced Thermosetting-Resin) Pipe

 API 5B Casing, tubing. line pipe thread specification


Q: Why FRP pipes for outdoor waste gas treatment equipment are selected?
Relative to the iron and steel materials such as glass, steel price is the highest, and can reach more than 25 years of life in the outdoors; other materials, such as: PP material, although very similar characteristics of steel and glass, but there is a fatal flaw: the outside is very easy to be corroded and aging, especially direct sunlight high and low temperature conditions, the service life is often less than two years.
Q: Is the installation of FRP pipes required qualification?
However, some industries may have corresponding requirements, and some owners may also require it. For example, apply fiberglass pipes to shipyards
Q: The difference between FRP process tubes and GRP tubes
Kashi Eisa's goal is to increase stiffness (large pipe defects) and reduce costs, and process tubes (mostly small tubes), these two aspects are no problems;
Q: What are the differences between inorganic FRP pipes and plexiglass pipes, what are the advantages and disadvantages?
Inorganic glass fiber reinforced plastic wind pipe: magnesium magnesite soil and glass fiber mesh cloth made of advantages: flame retardant shortcomings: large proportion, low strength
Q: FRP acceptance standard
As the glass pipe between the use of socket type, double "O" type sealing ring connection, so each installation of a pipe, it is necessary to bear in the socket to suppress, in order to detect double "O" type sealing ring sealing effect. The pressure test pump passes directly through the test hole on the top of the pipe. The water pressure of the pipeline working pressure of 1.5 times after the pump stops (during the operation to open the drain valve exhaust), observation of 2min, the pressure drop value does not exceed the test pressure and the nozzle 5%, no leakage, nozzle pressure test is qualified. If the pressure drop is faster, the sealing effect is poor and needs to be reinstalled to ensure the overall pressure test of the FRP piping system is successful.
Q: How is FRP ventilation pipe made?
It should be noted that the flange and the duct shall be a whole and shall be at right angles to the axis of the wind pipe. The flanges of the air duct and its pipe end shall be formed together during the coating process. Glass fibre reinforced plastic pipe flanges shall conform to the provisions of table 5-21.
Q: What's the process of continuous winding glass fiber reinforced plastic sand pipe?
(1) die: the continuous flat steel supported by the reel, winding to form a round mandrel.(2) feeding: when the mandrel moves, advanced packing, glass fiber, resin and surface material are accurately placed under the control of program control (PLC) and microcomputer (PC).(3) monitoring: according to the prepared material input program, only the basic pipeline data can be input; the computer can calculate the mechanical operation settings by itself. Material consumption, pipe thickness and so on will be constantly monitored and recorded.(4) curing: induction heating of the curing process of the product is accomplished by the flat band and the infrared device which is directly heated in the product. The temperature of 20 different parts of the product in the curing zone will be measured and displayed in the form of an image on the computer screen.(5) cutting and trimming: the pipe can be cut from 0.3 meters to 18 meters under the predetermined length. The cutting, chamfering and caliber measurement are coordinated with the longitudinal movement of the product to ensure the accurate vertical cutting of the glass fibre reinforced plastic pipe and the killing of the outer diameter.
Q: There is a gap between the new glass fiber reinforced plastic pipe and its through wall. How can the plug be prevented from leaking through the cracks around the pipe?
Large glass fiber reinforced plastics plants such as the United States and Asia, with FRP through the cabin, can be used to solve your problem, the gap is filled with special blowing agent. In this way, the continuity of FRP material can be guaranteed.
Q: How can FRP tanks be connected to steel tubes?
FRP pipe and glass fiber reinforced plastic fittings (three passes, elbows, etc.) generally speaking, the best way is on-site bonding, the quality is stable and convenient.
Q: A basic overview of FRP pipes
FRP pipes are used in petroleum, chemical and drainage industries. Glass fiber reinforced plastic pipeline production in China has developed rapidly, and the quantity has been increasing year by year, and the scope of application and departments are becoming wider and wider.

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