• Hot rolled steel billet System 1
  • Hot rolled steel billet System 2
  • Hot rolled steel billet System 3
Hot rolled steel billet

Hot rolled steel billet

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After casting billet is ingot steel products. Mainly from the manufacturing process of billet can be divided into two kinds: die casting billet, slab and the die casting process has been basically eliminated. Mainly from the shape is divided into two kinds:

Slab: cross section width and height of the ratio of the larger, mainly used for rolling plate.

Billet: equal cross section width and height, or a huge difference, mainly used for rolling steel, wire rod. ,

use

The editor


Billet was rolled steel, after processing can be used for mechanical parts, forging parts, processing all kinds of steel, steel Q345B channel steel, wire rod is the role of the billet.

Steel billet is used in the production of semi-finished products, generally cannot be used directly for the society. Steel billets and steel are strictly divided into standard, cannot decide to whether the business enterprise of the final product, and according to unified standards to perform the whole society. Typically, billet and the steel is relatively easy to distinguish, but for some steel billet, and have the same specification and same steel purposes (such as rolling tube billet), whether can be used for other industries, whether through steel processing process, whether through a finished product rolling mill processing to distinguish. [1]

3 material

The editor


Rectangular billet continuous casting billet and mainly general carbon steel, low carbon low silicon cold-rolled material, high quality carbon structural steel, high strength low alloy steel, special steel, etc.

The production process


Steel billet is produced by the method of through three processes:

It is through the steelmaking system of continuous casting equipment, directly by the molten steel pouring into billet;

The second is the steelmaking system in the production of steel ingot casting billet through system of steel rolling rolling equipment or processing of steel semi-finished products; Three is the steelmaking system production of steel ingot by forging the semi-finished product processing equipment. [1]

4 market movements

The editor


1, high domestic crude steel production

Although the domestic steel market has been weak in these days, and steel mills deficit to win more less, but it does not seem to affect the enthusiasm of steel production. According to figures from the cisa: early April, the domestic key enterprises crude steel output of 1.6973 million tons, the national forecasts crude steel output of 2.1239 million tons a day. And mid-april although ten-day monthly crude steel output has dropped, but still at a higher level. According to statistics, in the middle of April crude steel output was 1.6891 million tons a day national key enterprises, the national forecasts crude steel output of 2.1158 million tons a day. So much of the production and demand downturn in stark contrast, this also is a drag on one of the important factors of billet prices downward.

2, the billet demand has no obvious improvement

Although has entered the traditional peak season demand, steel billet actual demand situation there is no improvement, even weak parts in March, the market for manufacturer of may is more pessimistic. Currently, tangshan market view, the billet rolling operating at less than 80%, and the rolling factory procurement cautious, inventory control in the low post. Weaker terminal market, steel billet, the rose slightly, weakened purchasing immediately; And the price, demand is also no substantive improvement.

3, tangshan billet falling inventories

It is understood that in April tang shan area each big rolls billet stock began to decline, as of April 28, tangshan billet inventory around 1.25 million tons, than high roughly halved. But there is also a manufacturer said: some resources is made after converted to traders, actually is much larger than the inventory statistics, and 1.25 million tons of steel billet inventory is about 2.5 times in the same period last year.

In addition, China industry insight into network analysts believe the macroeconomic situation is weaker, the negative news is more steel and iron and steel industry the credit crisis will be adverse to the billet market outlook. But considering the steel mills had been losing money in production, make steel billet has certain defensive; And a small long vacation before five billet prices fell back quickly, it is likely to holiday makers to pull up some bedding.

Material standard

The editor


Range of thickness: 150-240 - mm + / - 5 mm width range: 880-1530 - mm + / - 20 mm

Length: 3700-10000 - mm + / - 500 - mm

Cross-sectional size: 64 * 64; 82 * 82; 98 * 98; 124 * 124; 120 * 150; 152 * 164; 152 * 170 mm

Length: 9000 mm

Section of tolerance: billet: 1.0 + / - 2.0-1.0 + / - 1.0 mm slab: width: + / - 2.0 mm thickness: + / - 3.0 mm

The length tolerance: + / - 200 mm

Section diagonal tolerance: 3.5-8.0 MM

Billet section size protrusions requirements: < 1242 mm, do not allow; > = 1242 mm, < = 2 mm 1242 mm, < = 3 mm

Beheading (shear) extension deformation: < 1242 mm billet: no control; The slab: < = 15 mm

Surface tilt: no more than billet section 0.1

Bending: every 1 m length is not more than 10 mm.


Q:How do steel billets contribute to the infrastructure development?
The versatility and strength of steel billets make them an essential element in infrastructure development. These solid steel blocks serve as a fundamental raw material for building construction, bridge construction, and other infrastructure projects. An important way in which steel billets contribute to infrastructure development is through the production of reinforced concrete. Steel rebars, which are made from steel billets, are embedded in concrete to enhance its strength and durability. This reinforcement enables structures to withstand external forces, ensuring their long-term stability. Furthermore, steel billets are also utilized in the production of structural steel sections like beams, columns, and trusses. These components are crucial for constructing diverse types of infrastructure, including high-rise buildings and bridges. The incorporation of steel in such applications provides exceptional load-bearing capacity, enabling the construction of large and intricate structures. Steel billets also play a significant role in the manufacturing of pipes, which are a vital part of infrastructure systems such as water supply, sewage, and gas pipelines. Due to its strength and resistance to corrosion, steel is an ideal material for these applications, guaranteeing the integrity and longevity of the infrastructure network. Another noteworthy contribution of steel billets to infrastructure development is their use in the manufacturing of heavy machinery and equipment used in construction projects. Steel billets are utilized in constructing the frames and other structural components of machinery, ranging from cranes to excavators. This ensures that these machines possess the necessary strength and reliability for effective construction work. In conclusion, steel billets are indispensable for infrastructure development as they provide the required strength and durability for various construction applications. Whether it involves reinforcing concrete, manufacturing structural components, or constructing heavy machinery, steel billets play a crucial role in creating resilient and long-lasting infrastructure.
Q:Can steel billets be welded together?
Yes, steel billets can be welded together. Welding is a common method used to join steel billets by heating the surfaces to a molten state and then allowing them to cool and solidify, resulting in a strong and continuous joint.
Q:How do steel billets contribute to the energy industry?
The energy industry heavily relies on steel billets, as they serve as the primary raw material for manufacturing various energy-related equipment and infrastructure. Steel billets, which are semi-finished steel products, find extensive use in the construction of power plants, oil and gas pipelines, wind turbines, and other energy infrastructure projects. A crucial application of steel billets in the energy industry lies in the production of power plant components. Boilers, turbines, and generators, which require high levels of strength, durability, and resistance to high temperatures and pressure, are manufactured using steel billets. By incorporating steel billets, power plant manufacturers ensure the reliability and longevity of their equipment, thereby contributing to the overall efficiency and stability of the energy generation process. Steel billets also play a vital role in the construction of oil and gas pipelines. These pipelines are essential for transporting oil, natural gas, and other energy resources from production sites to refineries and end-users. Steel billets are used to manufacture the large-diameter pipes that form the foundation of these pipelines. The strength, toughness, and corrosion resistance of steel billets guarantee the integrity and safety of the pipeline infrastructure, minimizing the risk of leaks or failures that could result in energy supply disruptions or environmental damage. Moreover, steel billets are indispensable in the production of wind turbines, which are rapidly emerging as a renewable energy source. The towers and foundations of wind turbines are primarily made of steel, and steel billets are employed in their manufacturing due to their exceptional strength and load-bearing capabilities. By utilizing steel billets, wind turbine manufacturers can construct tall and sturdy towers capable of supporting the rotor and ensuring the efficient conversion of wind energy into electricity. In conclusion, steel billets significantly contribute to the energy industry by enabling the construction of robust and reliable infrastructure. The strength, durability, and versatility of steel billets make them an ideal material for energy-related projects, promoting the efficient and sustainable generation, transportation, and utilization of energy resources.
Q:How are steel billets marked for identification and traceability?
Steel billets are typically marked for identification and traceability through a variety of methods. These may include stamping or engraving unique identification numbers or codes directly onto the surface of the billets. Additionally, labels or tags with barcodes or QR codes containing relevant information may be attached to the billets. These identification marks and labels enable easy tracking and tracing of each billet throughout the manufacturing and supply chain processes, ensuring effective quality control and traceability.
Q:How are steel billets used in the manufacturing of gears?
Steel billets are used in the manufacturing of gears as the raw material for forging or machining processes. They are typically heated and shaped into the desired gear shape, either through hot forging or by cutting and grinding. The steel billets provide the strength and durability required for gears to withstand the heavy loads and high stresses they experience during operation.
Q:How do steel billets differ from steel ingots?
Steel billets and steel ingots are both intermediate forms of steel that are produced during the steel manufacturing process. However, there are some key differences between them. Firstly, the shape and size of steel billets and steel ingots differ. Steel billets are typically square or rectangular in shape, with a cross-sectional area of around 36 square inches. They are long and slender, usually measuring around 6 to 12 inches in width and 1 to 12 feet in length. On the other hand, steel ingots are generally larger and more irregular in shape. They can be cylindrical, rectangular, or even a combination of shapes, depending on the production method used. Steel ingots are usually much larger than billets, with a typical weight ranging from several tons to over 100 tons. Secondly, the production process for steel billets and steel ingots also differs. Steel billets are usually created through continuous casting, where molten steel is poured into a mold and then cooled and solidified to form a billet. This process allows for a more controlled and uniform shape, size, and composition of the billet. Steel ingots, on the other hand, are typically produced through ingot casting, where molten steel is poured into a large mold and left to solidify. This method is often used for larger steel ingots and allows for a more flexible and adaptable production process. Lastly, the purpose and usage of steel billets and steel ingots also vary. Steel billets are commonly used as raw material for further processing and shaping into various steel products, such as bars, rods, wire, and tubes. They serve as a starting point for the manufacturing of finished steel products. Steel ingots, on the other hand, are usually used for more specialized applications, such as the production of large steel components, forgings, or specialty alloys. Their larger size and irregular shape make them suitable for such demanding applications. In summary, steel billets and steel ingots differ in terms of their shape, size, production process, and usage. While steel billets are slender, square or rectangular in shape, and used as raw material for further processing, steel ingots are larger, more irregularly shaped, and often used for specialized applications.
Q:How are steel billets used in the production of construction components?
Construction components rely on steel billets as a crucial raw material. These billets are utilized primarily in the creation of various structural elements like beams, columns, and bars, which compose the framework of buildings and infrastructure projects. The process commences with steel billets, semi-finished products formed by casting molten steel into rectangular or square shapes. Subsequently, these billets undergo further processing and transformation into specific construction components through diverse manufacturing techniques. One widespread application of steel billets involves beam production, which is indispensable for supporting the weight of floors, roofs, and walls in buildings. The billets are subjected to rolling mills, where they are heated and passed through a series of rollers to acquire the desired beam profile. This process facilitates the production of beams in varying sizes and lengths, tailored to the unique requirements of each construction project. Steel billets are also employed in the manufacture of columns, which provide vertical support to structures. Similar to beams, billets are processed through rolling mills to achieve the necessary column shape. Subsequently, the columns are connected to the beams, creating the skeletal framework of the building and ensuring strength and stability. Additionally, steel billets find application in the production of reinforcing bars, commonly referred to as rebar, used for reinforcing concrete structures. These rebar play a critical role in enhancing the strength and durability of concrete. Billets are once again processed through rolling mills to create rebar in various diameters and lengths. The rebar is then embedded within the concrete to provide tensile strength, preventing cracking, and increasing the overall structural integrity. In summary, steel billets are pivotal in the production of construction components as they serve as the starting point for the manufacturing process. They are transformed into beams, columns, and rebar, which offer the necessary strength and stability required for building and infrastructure projects.
Q:Are steel billets prone to cracking during production?
During the production of steel billets, there is a tendency for cracking to occur. This can happen for various reasons, such as improper cooling, excessive heating, or rapid cooling. The cooling process plays a crucial role in the production of steel billets as it impacts the microstructure and mechanical properties of the final product. If the cooling is not done correctly, it can create internal stresses within the billet, ultimately leading to cracking. Additionally, the presence of impurities or defects in the starting material can also contribute to the occurrence of cracks. Therefore, manufacturers must closely monitor and control the production process to minimize the risk of cracking and ensure the high quality of the steel billets.
Q:How are steel billets used in the manufacturing of construction cranes?
Construction cranes rely on steel billets as a crucial component in their manufacturing process. These metal forms, which are partially finished, are typically shaped into rectangular or square forms using molten steel. Afterward, they undergo further processing to become various crane parts. A key application of steel billets in crane manufacturing is for producing structural elements. These billets are heated and rolled into long, slender beams or columns that form the crane's backbone. These beams provide the necessary strength and rigidity to support heavy loads and withstand the stresses during crane operation. By utilizing steel billets, manufacturers ensure the durability and load-bearing capacity of crane structures. Furthermore, steel billets are also used in manufacturing crane boom sections. The boom is the crane's extended arm, allowing it to reach high elevations and transport heavy materials. Steel billets are reheated and shaped into cylindrical or rectangular sections, which are then welded together to create an elongated boom structure. The use of steel billets ensures the necessary strength and stiffness for safely lifting and maneuvering heavy loads. Moreover, steel billets find application in manufacturing other crane components, including pulleys, gears, and fittings. These billets are forged, machined, or cast into the required shapes and sizes to form intricate parts that enable smooth and efficient crane operation. The strength and versatility of steel make it an ideal material for these critical components. In conclusion, steel billets have a vital role in crane manufacturing, providing raw material for producing structural elements, boom sections, and other crucial components. Their strength, durability, and versatility make them an excellent choice for constructing cranes capable of handling heavy loads and withstanding the demanding conditions of construction sites.
Q:What are the specifications for tool steel billets used in the tooling industry?
The specifications for tool steel billets used in the tooling industry vary depending on the specific application. However, some common specifications include high hardness, excellent wear resistance, good toughness, and high thermal conductivity. Additionally, tool steel billets typically have specific chemical compositions and are often heat treated to achieve desired properties such as high strength and durability.

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