• Straight Seam Hf Welded Pipe Mill Best Price System 1
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Straight Seam Hf Welded Pipe Mill Best Price

Straight Seam Hf Welded Pipe Mill Best Price

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Loading Port:
Shanghai
Payment Terms:
TT OR LC
Min Order Qty:
1 set
Supply Capability:
100 set/month

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The introduction of straight seam HF welded pipe mill

 

The plate in certain width after slitting line and stripping is unfolded and bent into pipe state. The edge of the steel plate is melted by making use of the proximity effect and skin effect of high frequency current. Then, the plate is extruded and welded into the pipe by extruding roller. Straight seam welded pipe mill also is called ERW mill.

 

The forming styles of straight seam welded pipe can be divided into roll

forming,cage forming, flexible forming, full auto flexible forming. The mill developed by our company adopts roll forming when having small diameter (Φ≤114) The cage forming is adopted when having middle or small diameter (Φ≤165). Full auto flexible forming is adopted when having large diameter(Φ≤711).

 

According to the products functions, straight seam welded pipe mills are divided into API model, national standard model.

 

API model mainly produces high level steel pipes, such as delivery pipe of petroleum and natural gas, oil well casing and so on. The requirements for material and quality are very strict. The mill is equipped with section equipment and technological equipment, such as IF annealing, air-cooled roll table, ultrasonic inspection, and high pressure hydraulic pressure testing machine, and drifter and so on.

 

National standard model mainly produces the steel pipe, such as water-gas pipe, structure pipe and so on.

 

 

 Forming & sizing section

4.1   Forming mill gearbox, universal joint

4.1.1   Mill entry flattener by up-horizontal roll and below-horizontal roll, one positive five-roll flattener, one pair of feeding vertical roll.

4.1.2   Forming mill consists of:

-      Driven stand:            7 sets (Horizontal)

-        Driven stand shaft:             Φ 100mm

-      Material of shaft:         40Cr

-         Side roll stand:                 8 sets(Vertical)

-         Side roll stand shaft:       Φ60mm

-      Material of shaft:          40Cr

-         Gear box & universal joint: 7sets

-      Material of gear box:      cast steel

-      Material of gear:          20CrMnTi

-      Main motor:              132kW   Model: Z4-250-31  1 set

-      Main redactor:            1 set

-      Horizontal roller frame with worm gear & shaft. adjust up and down at same time and level.

4.2        Sizing mill gear box, universal joint

4.2.1   Sizing mill consist of:   

-            Driven stand:               5 sets (Horizontal)

-         Driven stand shaft:              Φ 100mm

-      Material of shaft:          40Cr

-         Side roll stand:                  5 sets (Vertical)

-         Side roll stand shaft:        Φ60mm

-      Material of shaft:          40Cr

-         Gear box & universal joint:  5 sets

-      Material of gear box:       cast steel

-      Material of gear:           20CrMnTi

-      Main motor:               110kW   Model: Z4-250-11  1 set

-      Main redactor:             1 set

-      2 set single head Turk’s head, with 4 rollers*2sets

-      One speed testing roller with air cylinder for CNC flying saw

-      Horizontal roller frame with worm gear & shaft. adjust up and down at same time and level.

 

Model

Round Pipe OD(mm)

Sq.&Rect.Pipe(mm)

Wall Thickness (mm)

Max.Speed(m/min)

HG20

Φ8-Φ20

8*8-20*20

0.3-1.2

30-120

HG32

Φ10-Φ32

10*10-30*30

0.4-2.0

30-100

HG50

Φ12-Φ50

13*13-40*40

0.5-3.0

30-90

HG60

Φ20-Φ76

15*15-60*60

0.8-3.5

30-90

HG76

Φ25-Φ76

20*20-60*60

1.5-4.0

20-80

HG114

Φ48-Φ114

40*40-90*90

1.5-4.5

20-70

HG140

Φ50-Φ140

40*40-110*110

1.5-5.0

20-60

HG165

Φ60-Φ165

50*50-130*130

1.5-5.0

20-60

HG219

Φ89-Φ219

70*70-170*170

2.0-6.0

20-50

HG273

Φ89-Φ273

70*70-200*200

2.0-8.0

20-50

HG325

Φ114-Φ325

90*90-250*250

3.0-10.0

15-40

HG355

Φ114-Φ355

90*90-280*280

4.0-12.7

15-40

HG377

Φ114-Φ377

90*90-300*300

4.0-14.0

15-40

HG406

Φ165-Φ406

130*130-320*320

4.0-14.0

15-30

HG508

Φ219-Φ508

170*170-400*400

5.0-16.0

15-30

HG630

Φ219-Φ630

170*170-500*500

6.0-19.0

15-25


Q:What kind of material and what heat treatment are used for pressing roller (molding, feeding, cutting force, heavy load, heavy load) of sheet steel rolling machine?
Use 40Cr or 20Cr, Cr12.Cr12MoV, quenching and tempering treatment, think of hardness, high point, carburizing, nitriding, and consider adding lubrication device to extend its service life
Q:Improvement in rolling forming process
Can not meet the slender rod, thin-walled tubes and other rigid parts of the processing.
Q:What is the surface rolling forming machine process?
The rolling process using metal at room temperature, cold plastic characteristic, through the rolling tool is the rolling tool to put some pressure on the metal surface, so that the workpiece surface by plastic deformation, the height to the lower tissue slip, the surface roughness decreased.
Q:Introduction of roll forming process
Roll forming began around 1960s in europe. Because of roll forming, the working model has the advantages of high production efficiency, saving material and increasing product strength.
Q:A roll forming machine, rolling out of the length is always not up to a fixed size, not too small, that is, more than that, what is the cause?
Yes, the width of the bearing plate can be a deviation from the length.
Q:Process mould for rolling forming process
Rolling forming is more complicated and requires higher than rolling thread. The die design is based on the different shapes of the workpiece, the design of the rolling plate into a cross section or a few sections, can use synchronous type; also can use grading type.
Q:Material and equipment for roll forming process
The most common type of roll forming is reciprocating flat wire twisting machine. Therefore, for the manufacturers of cold heading machines and screw rolling mills, the design of rolling dies is only a matter of design.
Q:What is rolling forming processing?
Ironing the surface of the workpiece with a raised micro wave crest to fill the concave micro troughs, thus changing the distribution of the peaks on the surface, and obtaining smaller surface roughness values.

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