• Composite Metal Reinforced Spirally Corrugated Plastic Pipes System 1
  • Composite Metal Reinforced Spirally Corrugated Plastic Pipes System 2
  • Composite Metal Reinforced Spirally Corrugated Plastic Pipes System 3
  • Composite Metal Reinforced Spirally Corrugated Plastic Pipes System 4
  • Composite Metal Reinforced Spirally Corrugated Plastic Pipes System 5
  • Composite Metal Reinforced Spirally Corrugated Plastic Pipes System 6
Composite Metal Reinforced Spirally Corrugated Plastic Pipes

Composite Metal Reinforced Spirally Corrugated Plastic Pipes

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Metal reinforced polyethylene(PE)spirally corrugated pipe is a new kind of double-wall spirally corrugated pipe. The HDPE is used as basic material, and the steel strap spiraled as the supporting part which is spiraled to corrugated wall structure.

Material

The stuffing material of steel reinforced HDPE pipe and fitting is PE 80 (piping class), and we use high quality low-carbon steel wire as the reinforcing part of the pipe and Q235 steel sheet for fittings.

Characteristics of PE 80(piping class) material

Characteristics

Test Standard

Unit

Result

Melt Flow Index(5Kg,190)

ASTM D 1238

G/10min

0.56

Density

ASTM D 792

G/cm3

0.954

Tensile Yield Strength

ASTM D 638

Kg/cm2

230

Tensile Fracture Strength

ASTM D 638

Kg/cm2

370

Tensile&Elongation Ratio

ASTM D 638

%

600

Brittleness Tempreature

ASTM D 746

-70

Linear Expansion Coefficient

DIN 53752

K-1

1.3x10-4

ESCR (F50)

ASTM D 1689

HR

2000

Thermal Stability

ISO 10837

min

20

Grade

ASTM D 4131(B)

PE 80

Long-term Hydro Static Strength

ISO 9080

MPa

9.33

Short-term Hydro Static Strength

ASTM D 4131

HR

165

The characteristic of steel wire and sheet

Characteristics

Test Standard

Unit

Result

Steel wire

Tensile strength

GB/T 343-1994

MPa

400-500

Tensile&Elongation Ratio

GB/T 343-1994

%

12

Steel sheet

Tensile strength

GB/T 709-1988

MPa

200

Tensile&Elongation Ratio

GB/T 709-1988

%

10


Characteristics

Because of the reasonable design and the advanced production technology, the Metal reinforced polyethylene(PE)spirally corrugated pipe possesses many advantages, such as high ring stiffness, resistance to corrosion and abrasion, light weight, convenient construction and installation etc..

It is a new kind of pollution-free plastic pipe which recommended by the Ministry of Construction. The features follows:

1 For the high elastic modulus of corrugated steel strip, the pipe possesses high ring stiffness.

Metal reinforced polyethylene(PE)spirally corrugated pipe makes use of the special corrugated steel as supporting structure. Because of steel’s high elastic modulus and pipe cross-section’s high moment of inertia, there are 4 ring stiffness classes for the pipe: SN8, SN10, SN12.5, and SN16. Its high ring stiffness breaks the limit that the highest ring stiffness of plastic pipe can only reach the SN8. It makes plastic pipe can satisfy various engineering requirements.

2 The HDPE materials is very stable is chemical reaction, the pipe can resist corrosion and abrasion, and has a long service life.

The steel is completely covered by HDPE, so only the HDPE is exposed to the liquid and the soil. HDPE is a kind of crystal Non-polar material, it is very stable and has no electric-corrosion. Pipe resists corrosion and abrasion, has a long service life.

3 Smooth inter wall, the transportation capability of the pipe is high

The inner wall surface of Metal reinforced polyethylene(PE)spirally corrugated pipe is smoother than concrete pipe. So the transportation capability of the pipe is obviously higher than that of concrete pipe under the same condition.

4 Hollow structure, light weight, convenient construction and installation

With the corrugated steel strip as supporting structure, it needs fewer raw materials than other plastic pipes. Metal reinforced polyethylene(PE)spirally corrugated pipe is light. It can be connected by many kinds of method, for example, electric melting belt; the transport and installation are convenient and simple.

5  HDPE and adhesive resin are combined with the steel strip closely in molten state.

As bond between HDPE and steel, there is a layer of adhesive resin which the steel strip’s surface coats with. To control the optimum temperature, pressure and time can ensure that HDPE and steel compound closely. It prevents the steel strip being rusty.

6 Flexible pipe, joint steady, resist to unequal settlement

Metal reinforced polyethylene(PE)spirally corrugated pipe possesses the characteristic of both rigidity and flexibility, when under pressure, the pipe and backfill soil can resist to external load and reasonable uneven settlements of soil.

Combined with the advantages of the electric-melting belt welding method and the patented technology of welding, it can ensure the welding quality be safety.


Specification

specification

minimum  mean inside diameter

mm

minimum  inner wall thicknessmm

minimum  multilayer wall thickness

mm

Maximum  thread pitchmm

300

294

2.5

4.0

55

400

392

3.0

4.5

65

500

490

3.5

5.0

75

600

588

4.0

6.0

85

700

673

4.0

6.0

110

800

785

4.5

6.5

120

900

885

5.0

7.0

135

1000

985

5.0

7.0

150

1100

1085

5.0

7.0

165

1200

1185

5.0

7.0

180

1300

1285

5.0

7.0

190

1400

1385

5.0

7.0

200

1500

1485

5.0

7.0

210

1600

1585

5.0

7.0

210

1800

1785

5.0

7.0

210

2000

1985

2200

2185


Application

The 12th China National Games Projects

The 12th National Games of the People's Republic of China was held in  Liaoning province in 2013. Liaoning was the 6th provincial level host of the games, following Beijing, Shanghai, Guangdong, Jiangsu and Shandong.

HTIDC won the bidding of drainage pipline projects of the 12th National Games in Shenyang in 2012.

Q: Is the coating tube a composite tube?
When the composite triode is formed, the emitter of the first tube is the collector at different polarities, and the current direction must be the same as the base current of the second tubes. The polarity of the composite triode depends on the first tube.
Q: Are composite pipes suitable for sewage treatment plants?
Yes, composite pipes are suitable for sewage treatment plants. Composite pipes offer excellent corrosion resistance and durability, making them ideal for handling corrosive and abrasive fluids found in sewage treatment plants. Additionally, they are lightweight, easy to install, and require minimal maintenance, making them a cost-effective solution for sewage treatment plants.
Q: What is the expected lifespan of composite pipes in a marine environment?
The expected lifespan of composite pipes in a marine environment can vary depending on several factors such as the specific material used, the quality of construction, maintenance practices, and the level of exposure to corrosive elements. However, on average, composite pipes can have a lifespan of 20 to 30 years in a marine environment with proper design, installation, and maintenance.
Q: Are composite pipes resistant to hydrocarbon permeation?
Yes, composite pipes are generally resistant to hydrocarbon permeation due to their non-metallic construction and the use of barrier layers or coatings that prevent the migration of hydrocarbons through the pipe walls.
Q: What kind of pipe material does the building PPR pipe belong to? Is it a plastic tube or a composite pipe?
PP-R tube is also called type three polypropylene pipe. It is made of random copolymerized polypropylene and is extruded into tube. The injection is made into pipe fittings. It is a new plastic pipe developed and applied in Europe in the early 90s.
Q: Are composite pipes suitable for nuclear power plants?
Yes, composite pipes are suitable for nuclear power plants. They offer numerous advantages such as corrosion resistance, high strength, and lightweight properties, making them ideal for transporting various fluids within the plant. Additionally, composite pipes are non-conductive and have excellent thermal insulation properties, which can enhance safety and efficiency in nuclear power plant operations.
Q: Can composite pipes be used for hot water systems?
Yes, composite pipes can be used for hot water systems. Composite pipes, typically made from a combination of materials like fiberglass, plastic, and aluminum, offer excellent resistance to high temperatures, corrosion, and pressure. They are lightweight, cost-effective, and have good thermal insulation properties, making them suitable for hot water systems.
Q: Can composite pipes be used for irrigation systems?
Yes, composite pipes can be used for irrigation systems. Composite pipes, made from a combination of materials such as fiberglass and plastic, offer several advantages for irrigation systems including resistance to corrosion, flexibility, and lightweight construction. These pipes are durable and have a longer lifespan compared to traditional materials like metal or PVC pipes. Additionally, composite pipes have excellent resistance to chemicals and UV rays, making them suitable for outdoor applications such as irrigation systems.
Q: Are composite pipes suitable for fire sprinkler systems?
Yes, composite pipes are suitable for fire sprinkler systems. They offer excellent corrosion resistance, durability, and flexibility while maintaining high pressure ratings, making them a reliable choice for fire safety applications. Additionally, composite pipes are lightweight and easy to install, reducing labor and costs involved in the installation process.
Q: Can composite pipes be used for steam distribution?
Yes, composite pipes can be used for steam distribution. Composite pipes are made from a combination of different materials such as fiberglass, carbon fiber, or plastic, which provides them with excellent resistance to high temperatures and pressure. They are also lightweight, corrosion-resistant, and have good insulation properties, making them suitable for steam distribution systems.

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