• LW1200 Cold Forming Mill roll forming machine System 1
  • LW1200 Cold Forming Mill roll forming machine System 2
LW1200 Cold Forming Mill roll forming machine

LW1200 Cold Forming Mill roll forming machine

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Loading Port:
Tianjin
Payment Terms:
TT OR LC
Min Order Qty:
1 set
Supply Capability:
100 set/month

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Structure of LW1200 Cold Forming Mill Description

 

Material to be processed:Carbon Steel, Cold  Hot Rolled pre slit strip coils of weld able grade with max. 0.2% carbon Type of Production: * Round Tubes*Squar *Square and Rectangular Hollow Sections

 

 

Main Features of LW1200 Cold Forming Mill Description

 

The mill is continuous production, which is no need to change the rollers in rough-forming section when the specification needs to be changed. Compared with ERW, the quality and energy consumption of CFOE is easier to be controlled, and is welded better and low consumption. The welding seam of CFOE overcomes the shortages of long welding seam and difficult inspection on spiral welding seam after inbuilt. Compared with UOE and JCOE, the investment cost and production cost are low. The quality of CFOE welding seam is the best in all welding seam technology. CFOE is the most reliable, and there is no circular interface welding seam on the pipe, which is easy to weld, inspect, maintain and repair. The pipe produced by the mill just covers most pipes which are currently used by oil, gas casing. The mill also has a good market prospect. Annual production capacity is 50,000-100,000 tons.

 

If there are small differences between CFOE cost and spiral welded pipe cost, nobody will buy spiral welded pipe on high grade pipeline. CFOE welded pipe will replace fully spiral welded pipe in high grade pipeline, and have a good market prospect.

 

CFOE can be the complement mill for the JCOE mill. Because it is hard and uneconomical for UOE and JCOE to produce the pipes within the diameter range of Φ219Φ711. There are outstanding advantages such as less production cost and high production capacity. Due to low production capacity and over high price of JCOE mill, which create the serious competition problem, it can make up middle and large diameter in JCOE.

 

CFOE mill Specification

 

Rolling bottom line (mm): 900mm

Pipe diameter :Square □120×120
□400×400mm
             Rectangular □100×130
□300×500mm

Wall thickness: 3.0
12.7 mm

Strip width : 4801600mm

Forming speed : 015m/min 

Driven Stands :16.   roll Shaft diameter 230mm 

Idle side Roll Units 8. roll Shaft diameter 130mm

Power of high-frequency unit: 800kW

Main motor: model (DC) power 200kw×2  250kW speed 500/1600rpm

Strip width : 4801600mm


Forming speed : 015m/min 

Cut-to-length accuracy: ± 3 mm (electronic flying saw)

Overall dimension :length 150,000mm


Images


LW1200 Cold Forming Mill roll forming machine

 

FAQ

How do you guarantee the quality?

We can provided CE certificate if we are required.

 

What's the delivery time?

around 120days after receive your 30% payment.

 

Where can we see your machines?

You are welcome to visit our factory and test it by yourself.


Q:What kind of material and what heat treatment are used for pressing roller (molding, feeding, cutting force, heavy load, heavy load) of sheet steel rolling machine?
Use 40Cr or 20Cr, Cr12.Cr12MoV, quenching and tempering treatment, think of hardness, high point, carburizing, nitriding, and consider adding lubrication device to extend its service life
Q:Improvement in rolling forming process
The rolling will produce a hardening layer on the surface of the workpiece. This layer has obvious delamination phenomenon with the internal material, which is easy to cause the surface layer to fall off;
Q:What is the surface rolling forming machine process?
Different from cutting, mirror rolling is a kind of plastic processing. Not only is the rolling workpiece surface roughness moment can reach Ry0.1-0.8 m, and the wear resistance of the surface hardening process has been improved at the same time fatigue strength also increased 30% advantages in cutting can not get.
Q:Introduction of roll forming process
Not only threaded fasteners industry applications, automobiles, bicycles and other industrial sectors also use rolling forming process, processing complex shapes of parts.
Q:A roll forming machine, rolling out of the length is always not up to a fixed size, not too small, that is, more than that, what is the cause?
Maybe there is something wrong with that roller. It rolls out of the wrong angle and the size will be out of order.
Q:Process mould for rolling forming process
A movable wire plate, made of the same fixed wire plate, for relative reciprocating motion. Roll forming is the design of different structures on the plate rolling on the workpiece. Roll out all kinds of thread, convex ring, knurling, end chamfering, groove with different width and thickness as well as other required shapes.
Q:Material and equipment for roll forming process
Rolling process is a cold forging process, which can be used for rolling and forming a lot of materials. Among them, low carbon steel is a material commonly used in rolling forming, and non-ferrous metal is more suitable for roll forming.
Q:What is rolling forming processing?
Rolling process is a kind of pressure finishing, which is a kind of cold plastic characteristic of metal under normal condition.

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