High quality alcohol stainless fermentation tank
- Ref Price:
-
- Loading Port:
- China main port
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1 unit
- Supply Capability:
- 200 unit/month
OKorder Service Pledge
OKorder Financial Service
You Might Also Like
Product Description:
Fermentation tank
Our factory supplies manufacturing various stainless steel tanks with orwithout jacket, agitation etc.
1.Specifications
1)Materials: SUS304, SUS316.
2) Design Tem: asper design
3)Design P: as perdesign
4)Capacity:as per design
5)Manufacture standard: ASME GB/T
6)Design service:provided
7)After-salesservice: provided
8)Service life：fifteen years
2. Our products contain 5 assortments :
1）chemicalsassortments（ethanol，methanol，furfuraldehyde，etc.)
2) food assortments,
3) dairy assortments,
4) pharmaceutical assortments,
5) beverage assortments.
3. Here is the main products of stainless steel tanks:
1) Water tank,
2)storage tank,
3)prcoess tank,
4)beer tank,
5)dairy tank,
6)reactor tank,
7)fermenting tank,
8)vacuum tank,
9)any style of tank made of stainless steel ,platform,worktable,goodsshelf,wheel car,tank car,whatever made of stainless steel products.
If you have any interested in our products please contact me feel free.
2.New Technology Description:
Five-Column Three-Effect Distillation Process
Our company designs and manufactures latestFive-Column Three-Effect Distillation equipment.This new process is promoted on the basis of traditional five-column differential-pressure column and mainly used for super-fine alcohol production.
The key of this process is the heating methods,the steam heats one column directly and transfers theheat to other 4 columnsto achieve three-effect thermal coupling and energy-saving effects.
In terms of electricityefficiency, it can save 50% electricity and avoid the repairing of circulating pumps and also extend the working life of there-boilers.
Energy Consumption & Quality Indicator Table Of Five-Column
Three-Effect Distillation Process for Super-fine Alcohol
No. | Item | Unit | Traditional Process | New Process |
1 | 耗汽量Steam Consumption | t/t | 3.0 | 2.3 |
2 | 色度Colority | No. | 9.5 | 8 |
3 | 乙醇 Alcohol | %（v/v） | 95.5 | 96.5 |
4 | 硫酸试验Sulfuric Acid Test | No. | 70 | 9 |
5 | 醛（以乙醛计）Aldehyde (as acetaldehyde) | mg/l | 28 | 2 |
6 | 甲醇Methanol | mg/l | 18 | 3 |
7 | 正丙醇n-propyl alcohol | mg/l | 15 | 2 |
8 | 异丁醇+异戊醇Isobutanol+isoamylol | g/l | 27.5 | 2 |
9 | 酸（以乙酸计）Acid(as acetic acid) | mg/l | 19 | 9 |
10 | 脂（乙酸乙酯）Ester (as acetic ether) | mg/l | 22 | 16 |
11 | 不挥发物Nonvolatile matter | mg/l | 23 | 12 |
12 | 重金属（以Pb计）Heavy metal | mg/l | 0.65 | 0.4 |
13 | 氰化物（以Hcn计）Cyanide(as HCN) | mg/l | 3.7 | 2 |
Double-Mash-Column Three-Effect Distillation Process
This process applies to the production of general-grade alcohol& fuel ethanol, and it was awarded Chinese national patent, it is the onlysuccessfulapplicationof double mash column & three-effect in the world,which produces general-grade alcohol.
This process is composed by mash column, rectification column and composite column. The composite column functions as mash column and rectification column.
The key of this process is the heating methods: the steam heats one column directly and transfers the heat to other 2 columns to achieve three-effect thermal coupling and energy-saving effects.
The advantage of this process is energy-saving;it saves over 40% steam
Energy Consumption & Quality Indicator Table for General-Grade Alcohol
No. | Item | Unit | Traditional Process | New Process |
1 | 耗电量Electricity Consumption | kwh/t | 15 | 20 |
2 | 耗汽量Steam Consumption | t/t | 2.3 | 1.4 |
3 | 耗水量Water Consumption | t/t | 7 | 5 |
4 | 色度Colority | No. | 9.5 | 8 |
5 | 乙醇 Alcohol | %（v/v） | 95.5 | 95.5 |
6 | 硫酸试验Sulfuric Acid Test | No. | 70 | 55 |
7 | 醛Aldehyde (as acetaldehyde) | mg/l | 28 | 25 |
8 | 甲醇Methanol | mg/l | 100 | 55 |
9 | 正丙醇n-propyl alcohol | mg/l | 75 | 35 |
10 | 异丁醇+异戊醇Isobutanol+isoamylol | mg/l | 27.5 | 26 |
11 | 酸（以乙酸计）Acid(as acetic acid) | mg/l | 19 | 18 |
12 | 脂（乙酸乙酯）Ester (as acetic ether) | mg/l | 22 | 20 |
13 | 不挥发物Nonvolatile matter | mg/l | 23 | 21 |
14 | 重金属（以Pb计）Heavy metal | mg/l | 0.65 | 0.5 |
15 | 氰化物（以Hcn计）Cyanide(as HCN) | mg/l | 3.7 | 3 |
3. Production Capability
1. Our company was established in the 1950s, designed and manufactured the first stainless steel distillation column in China.
2. Our company can produce 6 full sets of equipment (including crushing section, liquefying saccharification section, fermentation section, distillation section and DDGS section) in a month.
3. Among 16 production workshops,3 workshops are for mechanic manufacture, 5 workshops arefor manufacturing process, 8 workshops are for assembling & welding.
4. We own advanced machining equipment and product testing equipment.
4. Designed capability
1). We own Design License of Special Equipment D1 & D2 Class; Manufacture License of Special Equipment A2 Class; Design License of Special Equipment GC Class.
2).Our company achieves more than 20 patent certificates on distillation, DDGS, and other fields.
3). Our company owns ASME certification, ISO 9001 Quality System Certification, ISO 14001 Environmental Management System Certification & GB/T28001 Occupational Health and Safety Management System Certification
1).Our company can provide a sophisticated product after-sale service and can ensure the implementation, maintenance and commission of projects.
2). We can reach the project site after receiving the user’s notification.
6.Package & Transport
Our company can package the products according to enterprise export standard, and use container or bulk transport.
- Q: How much force is inside the pressure vessel
- Currently, the design of the pressure vessel must be based on the standard gb150-2011. Look at your presentation, your container design pressure is 0.2 MPa, and you want to calculate the thickness of the wall and get 1.5 mm to do the strength check, right? This is the formula for the strength school kernel (it's not easy to type in the letter or the formula here, I'm just saying it in words.) Maximum allowable work pressure = 2 times the effective wall thickness times the material allowable stress times the weld system divided by (internal diameter + wall thickness) In your known condition, only the inner diameter of 500mm and the wall thickness 1.5mm (in fact, GB150, the wall thickness is not less than 3mm) So, you also have to give your material and the maximum working temperature to find out what the allowable stress is, and you have to give your welding coefficients Due to you said is a simple pressure vessels, it is assume that your material is Q245R, normal temperature is used, check GB150, its allowable stress take 147, welded joint coefficient of 0.8, regardless of the thickness of additional quantity, forced by your 1.5 mm is calculated, the allowable stress of the container you P = 2 * 1.5 * 147 * 0.8 / (500 + 1.5) = 0.7 MPa So, even if the 1.5 mm mm, strength is also able to meet the requirements. But not just meet the strength requirement of pressure vessel, but also meet the requirements of stability, and its design and manufacture must conform to the requirements of GB150-2011, so your actual wall thickness should be at least 3 mm. That's all, I hope I can give you a hint.
- Q: The distillation column, the steam heating, the negative pressure 0.9 MP, is the pressure vessel? The distillation column, the steam heating, the constant pressure, is the pressure vessel? Air pressure foam of air compressor, size 0.5 cubic, pressure 0.3 MP, is a pressure vessel? Vacuum pump vacuum bubble, size 0.5 cubic, pressure-0.1 MP, is a pressure vessel?
- Maybe the pressure vessel, but not the class
- Q: When the pressure vessel is under water pressure test, the pressure gauge will be good on top or below
- The above, because the test pressure is the pressure at the top of the container The pressure at the bottom of the container is more static than the top
- Q: The lyophilizer is a pressure vessel
- The lyophilizer is not a pressure vessel. Using the lyophilizer is to fresh frozen food quickly, into the vacuum container dehydration, under the condition of vacuum, water from solid ice into gas, making the material drying. Food made from freeze-dried technology not only colors, smells, tastes and forms, but also preserves the vitamins, protein and other nutrients in the food. Before eating, a little bit of processing and a few minutes will return to fresh food. Vacuum freeze drying (lyophilization) is the first to freeze water matter into a solid, then make the moisture from the solid sublimate to gas, and then the method to remove moisture and save material. Freezing process of material is vacuum system of vacuum and take away part of the water, on the other hand is cold materials when the certain molecules contained in the water to the surface of the material to freeze, to fulfill the requirements of frozen, by the heating system to heat drying of material, through vacuum material contained in the water to freeze complement to freeze in the box, to fulfill the requirements of materials freeze-drying.
- Q: The design pressure of the blasting piece must be less than or equal to the design pressure of the pressure vessel
- According to the rules of safety technology supervision of fixed pressure vessel, TSGR0004-2009: Blasting device mounted on the pressure vessel, the design of blasting piece burst pressure generally shall not be greater than the design pressure of the container, and the minimum burst pressure blasting piece shall not be less than the working pressure of the container. When the design drawings or nameplate on maximum allowable working pressure, burst pressure of blasting design pressure vessel shall not be greater than the maximum allowable working pressure. A shot is a safety valve. A membrane. The broken, the permanent damage. Considering the medium pressure container if harm is big, with this, if the safety valve, the pressure is high, the relief valve opens, but pressure down, spring back again, may cause poisoning of the environment. Like harm big medium, so, just use blasting, as long as the pressure is high, the touch is broken, has been out of pressure, the medium is out. Such security.
- Q: What kind of pressure vessel is the pressure vessel
- The second type of pressure vessel is the secondary pressure vessel. From the 4th edition of the first class builder's book, page 465. The estimate also comes from the January 1, 2014 version of the special equipment safety law of the People's Republic of China.
- Q: Whether a nitrogen machine is a pressure vessel
- Depending on the size of the adsorber, the state has strict rules on the pressure vessel, which is the new definition of the pressure vessel
- Q: Is there any specific documentation?
- The TS license test has been reviewed, and the corresponding product inspection certificate has been issued, which indicates that the approval is approved. However, it is important to note that you need to have the installation units with the appropriate qualifications. The installation needs to be notified to local special authorities.
- Q: Is the negative pressure vessel a pressure vessel?
- Don't be misleading, as long as the containers designed by GB150 belong to the pressure vessel, the negative pressure vessel is not regulated by the container
- Q: The pressure vessel Often see separator, water casing furnace, cent gas bag and so on to be marked: capacity 2MS 2LS 1LS
- Pressure vessel standards means: according to the requirements of the pressure vessel product technology to control and supervision of pressure vessel design, manufacture and inspection of each link, ensure the quality of the product and the safe use of a standard. Pressure vessel status: integration of international standards With the gradual development of global economic integration, the trend of internationalization of the pressure vessel is more and more obvious. Standard globalization is an irreversible trend, in this case, our country should actively participate in the international standard formulation work, timely understanding of new dynamic, study the corresponding countermeasure and the principle of the standard of our country, with the actual situation in our country proposals and Suggestions, or pressure vessel industry in China will participate in participating in international competition.
Send your message to us
High quality alcohol stainless fermentation tank
- Ref Price:
-
- Loading Port:
- China main port
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1 unit
- Supply Capability:
- 200 unit/month
OKorder Service Pledge
OKorder Financial Service
Similar products
Hot products
Hot Searches
Related keywords
