High quality alcohol stainless fermentation tank
- Loading Port:
- China main port
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1 unit
- Supply Capability:
- 200 unit/month
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Product Description:
Fermentation tank
Our factory supplies manufacturing various stainless steel tanks with orwithout jacket, agitation etc.
1.Specifications
1)Materials: SUS304, SUS316.
2) Design Tem: asper design
3)Design P: as perdesign
4)Capacity:as per design
5)Manufacture standard: ASME GB/T
6)Design service:provided
7)After-salesservice: provided
8)Service life:fifteen years
2. Our products contain 5 assortments :
1)chemicalsassortments(ethanol,methanol,furfuraldehyde,etc.)
2) food assortments,
3) dairy assortments,
4) pharmaceutical assortments,
5) beverage assortments.
3. Here is the main products of stainless steel tanks:
1) Water tank,
2)storage tank,
3)prcoess tank,
4)beer tank,
5)dairy tank,
6)reactor tank,
7)fermenting tank,
8)vacuum tank,
9)any style of tank made of stainless steel ,platform,worktable,goodsshelf,wheel car,tank car,whatever made of stainless steel products.
If you have any interested in our products please contact me feel free.
2.New Technology Description:
Five-Column Three-Effect Distillation Process
Our company designs and manufactures latestFive-Column Three-Effect Distillation equipment.This new process is promoted on the basis of traditional five-column differential-pressure column and mainly used for super-fine alcohol production.
The key of this process is the heating methods,the steam heats one column directly and transfers theheat to other 4 columnsto achieve three-effect thermal coupling and energy-saving effects.
In terms of electricityefficiency, it can save 50% electricity and avoid the repairing of circulating pumps and also extend the working life of there-boilers.
Energy Consumption & Quality Indicator Table Of Five-Column
Three-Effect Distillation Process for Super-fine Alcohol
No. | Item | Unit | Traditional Process | New Process |
1 | 耗汽量Steam Consumption | t/t | 3.0 | 2.3 |
2 | 色度Colority | No. | 9.5 | 8 |
3 | 乙醇 Alcohol | %(v/v) | 95.5 | 96.5 |
4 | 硫酸试验Sulfuric Acid Test | No. | 70 | 9 |
5 | 醛(以乙醛计)Aldehyde (as acetaldehyde) | mg/l | 28 | 2 |
6 | 甲醇Methanol | mg/l | 18 | 3 |
7 | 正丙醇n-propyl alcohol | mg/l | 15 | 2 |
8 | 异丁醇+异戊醇Isobutanol+isoamylol | g/l | 27.5 | 2 |
9 | 酸(以乙酸计)Acid(as acetic acid) | mg/l | 19 | 9 |
10 | 脂(乙酸乙酯)Ester (as acetic ether) | mg/l | 22 | 16 |
11 | 不挥发物Nonvolatile matter | mg/l | 23 | 12 |
12 | 重金属(以Pb计)Heavy metal | mg/l | 0.65 | 0.4 |
13 | 氰化物(以Hcn计)Cyanide(as HCN) | mg/l | 3.7 | 2 |
Double-Mash-Column Three-Effect Distillation Process
This process applies to the production of general-grade alcohol& fuel ethanol, and it was awarded Chinese national patent, it is the onlysuccessfulapplicationof double mash column & three-effect in the world,which produces general-grade alcohol.
This process is composed by mash column, rectification column and composite column. The composite column functions as mash column and rectification column.
The key of this process is the heating methods: the steam heats one column directly and transfers the heat to other 2 columns to achieve three-effect thermal coupling and energy-saving effects.
The advantage of this process is energy-saving;it saves over 40% steam
Energy Consumption & Quality Indicator Table for General-Grade Alcohol
No. | Item | Unit | Traditional Process | New Process |
1 | 耗电量Electricity Consumption | kwh/t | 15 | 20 |
2 | 耗汽量Steam Consumption | t/t | 2.3 | 1.4 |
3 | 耗水量Water Consumption | t/t | 7 | 5 |
4 | 色度Colority | No. | 9.5 | 8 |
5 | 乙醇 Alcohol | %(v/v) | 95.5 | 95.5 |
6 | 硫酸试验Sulfuric Acid Test | No. | 70 | 55 |
7 | 醛Aldehyde (as acetaldehyde) | mg/l | 28 | 25 |
8 | 甲醇Methanol | mg/l | 100 | 55 |
9 | 正丙醇n-propyl alcohol | mg/l | 75 | 35 |
10 | 异丁醇+异戊醇Isobutanol+isoamylol | mg/l | 27.5 | 26 |
11 | 酸(以乙酸计)Acid(as acetic acid) | mg/l | 19 | 18 |
12 | 脂(乙酸乙酯)Ester (as acetic ether) | mg/l | 22 | 20 |
13 | 不挥发物Nonvolatile matter | mg/l | 23 | 21 |
14 | 重金属(以Pb计)Heavy metal | mg/l | 0.65 | 0.5 |
15 | 氰化物(以Hcn计)Cyanide(as HCN) | mg/l | 3.7 | 3 |
3. Production Capability
1. Our company was established in the 1950s, designed and manufactured the first stainless steel distillation column in China.
2. Our company can produce 6 full sets of equipment (including crushing section, liquefying saccharification section, fermentation section, distillation section and DDGS section) in a month.
3. Among 16 production workshops,3 workshops are for mechanic manufacture, 5 workshops arefor manufacturing process, 8 workshops are for assembling & welding.
4. We own advanced machining equipment and product testing equipment.
4. Designed capability
1). We own Design License of Special Equipment D1 & D2 Class; Manufacture License of Special Equipment A2 Class; Design License of Special Equipment GC Class.
2).Our company achieves more than 20 patent certificates on distillation, DDGS, and other fields.
3). Our company owns ASME certification, ISO 9001 Quality System Certification, ISO 14001 Environmental Management System Certification & GB/T28001 Occupational Health and Safety Management System Certification
1).Our company can provide a sophisticated product after-sale service and can ensure the implementation, maintenance and commission of projects.
2). We can reach the project site after receiving the user’s notification.
6.Package & Transport
Our company can package the products according to enterprise export standard, and use container or bulk transport.
- Q: Pressure container A1. What does it mean to have a single layer?
- The pressure vessel A1 is the super high pressure vessel and the high pressure vessel. The high pressure vessel should note the structural form of single, multi-layer, welding, coiling and hot sets. So the pressure vessel A1 that you're asking is that the pressure vessel should be confined to a single layer of structure.
- Q: Is central air conditioning host (special finger evaporator/condenser) a special pressure vessel?
- Pressure vessel, it is to point to holding gas or liquid, carrying a certain pressure airtight device, the range of working pressure is greater than or equal to 0.1 MPa (table), and the product of the pressure and volume greater than or equal to 2.5 MPa, L gas, liquefied gas and working temperature is higher than or equal to the standard boiling point of the mobile and stationary containers of liquid container
- Q: How is the thickness of the pressure vessel steel plate determined
- Pressure vessel steel thickness = calculate thickness + corrosion allowance + plate negative deviation + round value The calculation thickness meets the need for strength; The quantity of corrosion allowance for the use of life; The negative deviation of the steel plate meets the material standards; The above three items add up to the thickness of the nominal thickness of the equipment, which is the thickness of the drawing.
- Q: What is the specific requirement for the pressure vessel to install the safety valve
- Is very comprehensive, relevant regulations, can be found on the net, can see the rules of the safety technology safety valve, pressure vessels periodical inspection procedures, steam boiler safety technology supervision procedures
- Q: Why stress tests on pressure vessels?
- Stress tests are carried out to ensure the safety of future use
- Q: Company into a tube and shell heat exchanger, working pressure is 3 kilograms, can according to the provisions of the customs formalities for tax exemption, but customs has a regulation: high pressure vessel cannot do duty-free, now I can provide the customs requirements 3 kilograms of pressure for high pressure of national standard, which is the national standard, please?
- TSG R0004-2009 type pressure vessel safety technology and supervision code Annex A A2: stress hierarchy 3) high pressure (code H), 10 mpa < = p < 100 mpa P as the design pressure, design pressure is greater than or equal to the maximum allowable working pressure So 3 kg work pressure of the pressure vessel for high pressure vessel
- Q: What are the safety accessories for mobile pressure containers
- 1. The relief valve of the relief valve is used when the pressure inside the device automatically when open in excess of the prescribed requirements, release of over pressure, make the equipment return to normal operating pressure. When the pressure is normal, the relief valve automatically shuts down. After the safety valve is checked, it is strictly forbidden to improve the safety of the relief valve by increasing the pressure of the relief valve or the valve. Pressure gauge: the gauge of the pressure gauge should be adjusted to the pressure of the equipment, usually 1.5 to 3 times the pressure of the work, the best is 2 times, the dial diameter should not be less than 100mm. A red line should be drawn on the gauge plate indicating the pressure of work, indicating the maximum allowable working pressure. The connection pipe of the pressure gauge should not be leaky or leak, otherwise the pressure gauge will be lowered. Blasting device 3, 4, table 5 thermometer thermometer, liquid level meter, pressure reducing valve 7, 6 emergency cut-off device, its effect is when the pipe and its accessories fracture and wrong operation or tank car near a fire accident, emergency shut down valve can be quickly cut off the gas source, prevent accident spread. Fast open door pressure vessel safety interlock device.
- Q: The highest pressure is greater than or equal to how much mpa referred to as pressure vessels
- (1) working pressure (note 1) greater than or equal to 0.1 Mpa (work pressure refers to the pressure vessels under normal working condition, the top can reach the highest pressure (pressure)); (excluding hydrostatic pressure) (2) the internal diameter (non circular cross section refers to its maximum size) is greater than or equal to 0.15 m. And volume (V) is greater than or equal to 0.025 cubic meters, the product of working pressure and volume greater than or equal to 2.5 MPa -l (volume, refers to the geometric volume of the pressure vessel). (3) loading medium for gas, liquefied gas and highest working temperature is higher than or equal to its standard boiling point of the liquid.
- Q: What are the requirements for pressure vessels and boilers?
- In gb150-98, there is an illustrated interpretation of the Angle of the weld, and there is a standard measurement method that can be downloaded on the Internet.
- Q: Where is the pressure vessel generally high in weld
- Source: JGJ18-2012 rebar welding and acceptance procedures Benefits: the effect of insulation and cooling on the whole welder is very important for reducing the grain and reducing the welding stress. Bad: it causes the device to form a shape mutation here, causing a local stress concentration. In AWS D1.1, the weld seam should not exceed 3mm. The term "yu gao" refers to the metal used in the part of the surface of the drum or the part of the end of the end of the arc welding.
Send your message to us
High quality alcohol stainless fermentation tank
- Loading Port:
- China main port
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1 unit
- Supply Capability:
- 200 unit/month
OKorder Service Pledge
OKorder Financial Service
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